Soft Plastic Granulation Line
Our state-of-the-art granulation machinery offers customizable options with two-stage, three-stage, and four-stage machines, tailored to meet your specific production needs. Designed with precision, these machines promise exceptional compatibility and superior granulation performance. Ideal for recycling challenging dirty waste and transforming scraps into valuable resources, the granulator showcases a high torque, low noise gear box ensuring smooth and quiet operations. With an innovative screw design, it resolves issues like particle black spots and color discrepancies, ensuring consistent quality. To optimize efficiency, forced feeding and hydraulic mesh changers are integrated to enhance capacity while conserving energy. Moreover, advanced vacuum and conventional exhaust systems are adept at effectively eliminating moisture, gases, and impurities, guaranteeing a more stable extrusion process and the production of robust solid particles.
Hard Plastic Granulation Line
Experience the future of plastic recycling with our revolutionary Machine Line that effortlessly transforms various plastic raw materials. It first heats and melts the plastic, then a high-speed rotating cutter expertly slices the melted material into small, consistently uniform particles. This rapid rotation, stirring, and rubbing during the cutting process result in superior uniformity in size and shape, enhancing the plastic's reprocessing potential and ensuring top-notch quality in your recycling operations.
Our Machine Line is the perfect ally for those in the recycling industry, particularly for PP, PE, and other hard plastic materials. It significantly minimizes plastic degradation, ensuring the production of superior quality particles. Not only is it highly efficient, but it also boasts ease of operation, making it an ideal and practical choice for granulation recycling. Its widespread acclaim and popularity in the PP and PE recycling sectors underscore its exceptional performance and practicality.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry: The realm of plastic recycling is burgeoning with opportunities and benefits, heralding a transformative era for environmental stewardship and resource efficiency.
1. Environmental Protection: A pivotal pillar in our commitment to nurturing a sustainable planet.
Reducing Pollution: Engage with a powerful initiative that significantly curtails the ecological harm of plastic waste, safeguarding both terrestrial and aquatic ecosystems for future generations.
Resource Conservation: By championing the recycling and reuse of plastics, we not only diminish the reliance on new plastics but also conserve precious, non-renewable resources such as oil, fortifying a sustainable future.
2. Policy Support: A robust framework propelling industry growth through strategic governmental backing.
Government Promotion: Around the globe, authorities are amplifying their focus on ecological preservation, instituting comprehensive policies and regulations that bolster the plastic recycling sector's advancement.
Economic Incentives: In select nations, fiscal incentives and subsidies are provided to recycling enterprises, fostering their growth and innovation.
3. Market Demand: The ever-expanding call for recycled materials is propelling a new standard in production.
Enterprise Demand: As sustainability becomes paramount, more businesses are opting for recycled plastics to reduce their environmental impact and bolster their green credentials.
Consumer Preference: The eco-conscious consumer market is thriving, with buyers willing to invest more in products crafted from recycled materials, reflecting a shift towards sustainable consumption.
4. Technological Progress: Innovations in recycling technology are revolutionizing the industry.
Recycling Technology: Cutting-edge advancements are enhancing the recycling process, making it more efficient and economical while maintaining exceptional quality.
Innovative Applications: Breakthroughs in material science are paving the way for recycled plastics to venture into new applications, including construction materials and textiles.
5. Global Trends: A unified international effort is driving the plastic recycling agenda forward.
International Cooperation: Global environmental bodies and corporations are joining forces to propel the plastic recycling industry into the future.
Standardization: International benchmarks are being established to elevate the quality of recycled plastics, enhancing their global market acceptance and integration.
The plastic recycling industry is poised for remarkable expansion, offering profound benefits by decreasing pollution, conserving resources, and thriving under robust policy support and market demand. As technology continues to evolve and global collaborations strengthen, the industry's future shines bright with promise.
Q: What is the price of a plastic granulation line?
A: Pricing is influenced by the desired cleanliness level of the final output and the necessary production capacity. Our team can recommend the most efficient granulation line configuration tailored to the customer's budget and needs.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which one suits my requirements best?
A:Single Screw: Economical and straightforward, this option is ideal for processing standard plastic types, such as PP and PE, when budget constraints are paramount, though it's less suited for complex or recycled materials.Twin Screw: Known for superior mixing capabilities, this granulator excels with recycled and mixed materials and is adept at integrating additives like colorants or flame retardants, offering enhanced output and stability.
Twin ScrewTriple Screw: This high-performance option caters to those needing precision and substantial output, often utilized in high-end engineering plastic granulation, albeit with higher investment and maintenance complexity.
Triple ScrewSuggestion: For recycled or modified mixed materials, a twin-screw granulator is recommended; for single-type materials under budget constraints, the single screw option remains viable.
Suggestion: Achieve top performance with tailored advice—select a twin-screw granulator for complex or recycled inputs; opt for a single screw model when simplicity and cost-effectiveness are key.
Q: What is the production range per hour or day? Is it adjustable?
A: Small granulator: Experience efficient production with a capacity of 50-200 kg/hour, ideal for startups or small-scale operations seeking reliable performance.
Medium-sized granulator: Delivering a robust 200-500 kg/h output, this is the perfect choice for recycling plants and modified plastic facilities that demand consistency and quality.
Large granulator: Boasting a capacity above 500 kg/hour, this powerhouse requires pairing with a high-power motor and advanced automation system to meet demanding industrial standards.
Adjustment method: Fine-tune your operations by adjusting the screw speed, feeding speed, or mold aperture to achieve the desired capacity and efficiency.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there any specific pre-processing steps, such as crushing and cleaning, required?
A: Some equipment can seamlessly integrate pre-drying systems like a hopper dryer. However, raw materials with high humidity, such as unwashed recycled bottles, do require additional pre-treatment methods like centrifugal dehydration for optimal results.
Q: Does it support a variety of melted plastic types? Is equipment adjustment necessary when switching between different raw materials?
A: The higher the melt index, the greater the material's flowability. For instance, LDPE with an MI=10 is significantly easier to process than HDPE with an MI=2, ensuring seamless adaptability.
Q: What are the methods to control particle uniformity, density, and shape effectively?
A: Achieving particle uniformity relies on precise screw design, such as larger aspect ratios for uniform plasticization, coupled with exact temperature control.
The shape of particles is expertly managed by the cutting method adopted:
Underwater strip cutting: Produces regular particles perfect for high-precision needs.
Hot cutting grain: Offers high efficiency but may result in particles with burrs.
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