Soft Plastic Granulation Line
Customers are presented with the flexibility to choose between two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. Featuring a unique design, our machines promise exceptional compatibility and superior granulation quality. The granulator is expertly crafted for the efficient recycling of dirty waste and scrap production. The gear box is engineered for high torque, ensuring low noise and smooth operation, while a specially designed screw offers improved synchronization to tackle issues of particle black spots and color discrepancies. To complement the material's characteristics, the system is equipped with forced feeding and a hydraulic mesh changer, boosting capacity and optimizing power usage. Moreover, the inclusion of both vacuum and conventional exhaust systems allows for the effective removal of moisture, exhaust gases, and impurities, guaranteeing stable extrusion and the production of robust solid particles.
Hard Plastic Granulation Line
This machine line is an innovation in plastic granulation, expertly heating and melting various raw materials before employing a high-speed rotating cutter to precisely slice the molten plastic into uniform particles. Throughout this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which ensures consistency in particle size and shape. This meticulous procedure significantly enhances the reprocessing capabilities of the plastic, making it a cornerstone in the industry.
The machine line is quintessential for reducing plastic degradation and producing superior quality particles. It serves as an indispensable tool for clients in recycling PP, PE, and other hard material plastics. Notably user-friendly, this practical granulation recycling mode has become a beloved choice in the PP and PE recycling sectors, gaining widespread acclaim for its efficiency and ease of operation.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner, greener future! By recycling plastic, we can drastically cut down the pollution caused by plastic waste, safeguarding our precious land and water resources.
Resource Conservation: Recycling transforms waste into opportunity. By reusing plastic products, we diminish the need for new plastics, conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Nations worldwide are championing eco-friendly initiatives, rolling out policies and regulations that bolster the growth of the plastic recycling industry.
Economic Incentives: Discover the financial benefits! Many governments offer tax breaks and subsidies to plastic recycling businesses, fueling the industry’s expansion.
3. Market Demand
Enterprise Demand: As eco-awareness surges, companies increasingly pivot to recycled plastics, shrinking their environmental footprints.
Consumer Preference: Eco-conscious consumers are investing in sustainability, opting for products crafted from recycled materials, even at a premium.
4. Technological Progress
Recycling Technology: Innovations in plastic recycling are revolutionizing efficiency, cutting costs, and enhancing quality.
Innovative Applications: Breakthroughs in material development are expanding the horizons of recycled plastic uses—from construction to textiles and beyond.
5. Global Trends
International Cooperation: Together, global environmental organizations and enterprises are fortifying efforts to advance the plastic recycling industry.
Standardization: The creation of international standards is elevating recycled plastic quality, facilitating seamless global market circulation.
The plastic recycling industry shines with potential and benefits! Not only does it curb pollution and conserve resources, but it also thrives under the favorable winds of policy support and market demand. As technology propels forward and global partnerships grow stronger, the plastic recycling industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: Prices vary based on the cleanliness level of the final material and desired production capacity. We're here to guide you towards the perfect granulation line tailored to your budget and needs.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which best suits my requirements?
A:Single Screw: With its straightforward design and lower cost, it's ideal for processing basic plastics like single material PP and PE. However, it has limited capabilities for mixed or impurity-laden materials.
Twin Screw: Excels in mixing prowess, perfect for recycled or mixed materials, and modified plastics needing additives like flame retardants or colorants. It offers enhanced stability and yield.
Triple Screw: Tailored for high-output, high-precision applications like engineering plastics. While costly and complex to maintain, it delivers unparalleled results.
Suggestion: For recycled or mixed modified materials, opt for a twin-screw granulator. On a budget with single materials? A single screw granulator is a savvy choice.
Q: What is the hourly or daily production range? Is there flexibility for adjustments?
A: Introducing our Small Granulator: Designed for startups or small-scale production, this powerhouse can manage an impressive range of 50-200 kg/hour, perfect for companies looking to scale efficiently.
Our Medium-Sized Granulator is the go-to choice for recycling plants or modified plastic facilities. It boasts a versatile capacity of 200-500 kg/hour, ensuring a robust performance for a variety of applications.
The Large Granulator is truly a marvel, with a capacity exceeding 500 kg/hour. This machine pairs seamlessly with high-power motors and advanced automation systems, meeting the demands of large-scale operations with ease.
Easily fine-tune your production capabilities with our intuitive adjustment methods! Achieve optimal capacity by modifying screw speed, feeding rate, or mold aperture, ensuring flexibility and efficiency in operations.
Q: Can the granulator handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for materials?
A: Our equipment can be seamlessly integrated with pre-drying solutions such as hopper dryers. However, for high humidity raw materials, like unwashed recycled bottles, additional pre-treatment such as centrifugal dehydration is required to maintain optimal performance.
Q: Can it accommodate various types of melted plastics? Is adjustment needed when switching between different raw materials?
A: When processing, consider the melt index: higher indices, like MI=10 in LDPE, enhance flowability, making them easier to handle compared to materials like HDPE with MI=2.
Q: What methods are used to control particle uniformity, density, and shape effectively?
A: Particle uniformity is influenced by precise screw design and accurate temperature control, with a larger aspect ratio leading to more consistent plasticization.
Innovative particle shape solutions are determined by the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision requirements;
Hot Cutting Grain: Efficient but may result in burrs. Choose the method that best aligns with your production goals.
Join Hands with Us for a Greener Tomorrow in Plastic Recycling! Together, let's make a sustainable impact.
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