Soft Plastic Granulation Line: Unveiling a cutting-edge solution for soft plastic regeneration. Our system is meticulously engineered to transform waste into valuable resources, offering unmatched efficiency and precision for your granulation needs.
Customers can choose from a versatile range of two-stage, three-stage, and four-stage machines tailored to meet varied production requirements. Our innovative design ensures exceptional compatibility and superior granulation. The granulator is expertly crafted for recycling heavily soiled waste and scrap production. Features include a high-torque, low-noise gearbox for seamless operation, and a specialized screw design that addresses particle discoloration and black spot issues. With material-specific enhancements like forced feeding and a hydraulic mesh changer, you achieve greater capacity and energy savings. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, gases, and impurities, ensuring stable extrusion and consistently high-quality solid particles.
Hard Plastic Granulation Line: A pioneering innovation in hard plastic recycling, designed to elevate your operations with robust performance and resilience. Our line transforms waste into uniform particles, optimizing the reusability and value of hard plastics.
This state-of-the-art Machine Line is engineered to expertly heat and melt a variety of plastic raw materials, utilizing a high-speed rotating cutter to meticulously cut the molten plastic into small, uniform particles. Through this precision process, the plastic undergoes rapid rotation, blending, and friction, resulting in particles with exceptional uniformity in size and shape, significantly enhancing the plastic's reprocessing performance.
The Machine Line is an essential asset in minimizing plastic degradation and producing superior-quality particles. It stands as a reliable ally in the recycling of PP, PE, and other hard materials, admired for its seamless operability and practicality in granulation recycling processes. Its popularity is well established in the arenas of PP and PE recycling, offering an invaluable solution to industry professionals.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
The Spectacular Prospects and Advantages of the Flourishing Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Recycling plastic is a powerful way to significantly decrease the environmental hazards posed by plastic waste. This process minimizes the devastating impact on our precious land and water ecosystems.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can effectively diminish the demand for virgin plastics, thereby conserving invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Governments globally are placing a heightened emphasis on safeguarding the environment. In response, they have launched a suite of policies and regulations designed to encourage and bolster the growth of the plastic recycling industry.
Economic Incentives: In various countries, governments are offering enticing tax incentives and subsidies. These financial benefits are designed to boost the expansion of plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As awareness of environmental protection surges, a growing number of businesses opt for recycled plastics to reduce their ecological impact.
Consumer Preference: The market is witnessing an uptick in demand for eco-friendly products, with consumers showing a willingness to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The constant evolution of plastic recycling technology is propelling the process to new heights of efficiency, affordability, and quality.
Innovative Applications: The emergence of novel materials and processes is opening up exciting new fields for the application of recycled plastics, from building materials to textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises across the globe are forging stronger collaborations to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, thereby fostering their seamless circulation and adoption in the global marketplace.
The plastic recycling industry is poised on the brink of a transformative era, brimming with vast potential and remarkable advantages. It not only mitigates environmental pollution and conserves vital resources but also gains momentum through supportive policies and burgeoning market demand. As technology continues to advance and global cooperation intensifies, the industry is set to embark on an even more radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final material and the production capacity required by the customer. We are adept at recommending the most effective granulation line combination tailored to fit within the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one aligns best with my needs?
A:Single Screw: Featuring a straightforward design, this option is cost-friendly and suitable for standard plastics like single material PP and PE new materials. However, it has limited adaptability to mixed or impure recycled materials and offers a lower processing capacity.
Twin Screw: Renowned for its robust mixing abilities, this type excels in processing recycled or mixed materials, such as PP and PE blends, or modified plastics requiring additives like flame retardants and colorants. It delivers superior yield and stable performance.
Triple Screw: This sophisticated option is ideal for high-output and high-precision tasks, such as high-end engineering plastic granulation. Despite its higher cost and complex maintenance, it excels in delivering unparalleled results.
Suggestion: When dealing with recycled or mixed modified materials, a twin-screw granulator is recommended. For single materials with budget constraints, a single screw granulator remains a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Capable of producing between 50-200 kg per hour, this model is ideal for budding enterprises or small-scale operations seeking efficiency and precision.
Versatile Medium-Sized Granulator: With a capacity of 200-500 kg per hour, this granulator is a staple in recycling plants and facilities processing modified plastics, offering reliability and consistent output.
High-Capacity Granulator: Exceeding 500 kg per hour, this powerhouse requires advanced high-power motors and an integrated automation system to meet the rigorous demands of large-scale production environments.
Ingenious Adjustment Mechanism: Fine-tune your production capacity effortlessly by modifying the screw speed, adjusting feeding rates, or selecting the appropriate mold aperture.
Frequently Asked Questions: Can the machine handle high humidity levels, impurities, or a mix of plastics? Is there a need for pre-processing steps like crushing and cleaning?
Expert Answers: For optimal performance, some units come with an integrated pre-drying system, such as a hopper dryer. High humidity materials, like unwashed recycled bottles, necessitate additional pre-treatment, including centrifugal dehydration, to ensure efficiency.
Common Inquiries: Is the equipment compatible with various types of melted plastics? Are adjustments necessary when switching between different raw materials?
Professional Guidance: The ease of processing different plastics is determined by the melt index; materials like LDPE with a melt index of 10 offer better flowability compared to tougher materials like HDPE with a melt index of 2.
In-Depth Queries: What strategies are in place to manage the uniformity, density, and shape of the plastic granules?
Informed Responses: Uniformity in particles is largely influenced by the screw design; a larger aspect ratio promotes more consistent plasticization, while precise temperature control is essential for optimal results.
The shape of the particles is contingent on the cutting method employed:
Underwater Strip Cutting delivers regular, precise particles suitable for high-precision applications;
Hot Cutting Grain offers high efficiency but may occasionally produce burrs.
Join Us on a Path to Sustainable Success in Plastic Recycling!
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