Soft Plastic Granulation Line
Customers are presented with the versatile choice of two-stage, three-stage, and four-stage machines, each meticulously crafted to meet diverse production needs. Our unique design ensures exceptional compatibility and superior granulation, making this granulator ideal for recycling contaminated waste and producing top-quality scraps. Gearbox: Experience a high torque design that ensures low noise levels and smooth, seamless operation. The specially engineered screw design enhances coordination, effectively addressing issues of particle black spots and color discrepancies. Tailored to the material's characteristics, the granulator includes forced feeding and a hydraulic mesh changer for optimized capacity and energy savings. Moreover, both vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in more consistent particle size and shape. This enhances the reprocessing performance of the plastic, ensuring superior quality and efficiency.
Our Machine Line significantly reduces plastic degradation, ensuring the production of superior particles. It's an invaluable asset for clients seeking to recycle PP, PE, and other hard plastic materials. Additionally, this machine is designed for user-friendliness and practicality, epitomizing an efficient granulation recycling mode that has gained immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By transforming plastic waste into reusable materials, plastic recycling significantly cuts down on environmental pollution and reduces the harm inflicted on our precious land and water resources.
Resource Conservation: Successfully recycling and reusing plastic products curtails the need for virgin plastics, effectively conserving non-renewable resources like oil, crucial for future sustainability.
2. Policy Support
Government Promotion: Recognizing the urgent need for environmental protection, governments globally are introducing supportive policies and regulations to spur and nurture the growth of the plastic recycling industry.
Economic Incentives: In various countries, strategic economic incentives like tax benefits and subsidies are provided to plastic recycling companies, further encouraging robust industry development.
3. Market Demand
Enterprise Demand: As environmental consciousness heightens, enterprises are increasingly opting to integrate recycled plastics into their operations, striving to reduce their ecological impact.
Consumer Preference: The surge in demand for eco-friendly products means consumers are willing to invest more in items crafted from recycled materials, reflecting growing environmental responsibility.
4. Technological Progress
Recycling Technology: Innovations in plastic recycling technology are revolutionizing the process, making it more efficient, cost-effective, and yielding superior quality materials.
Innovative Applications: Groundbreaking developments in materials and processes are broadening the use of recycled plastics into diverse areas, including building materials and textiles, enhancing their versatility.
5. Global Trends
International Cooperation: A synergy between global environmental organizations and enterprises is intensifying to collectively advance the plastic recycling industry, showcasing a unified commitment to sustainability.
Standardization: The formulation of international standards is pivotal, ensuring recycled plastics meet quality benchmarks and facilitating their seamless integration into the global market.
The plastic recycling industry is poised for remarkable growth with extensive advantages. It not only reduces environmental pollution and conserves resources but also thrives under strong policy support and escalating market demand. As technological advancements continue and global cooperation solidifies, the industry's future shines ever brighter.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We are equipped to recommend the most efficient granulation line tailored to the customer's budget, ensuring maximum value and performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one best suits my needs?
A:Single Screw: Simple in design and cost-effective, single screw granulators are ideal for processing standard plastics like single material PP and PE. However, they have limited adaptability for mixed or impurity-laden recycled materials and offer a modest processing capacity.
Twin Screw: Renowned for their superior mixing capability, twin-screw granulators excel in processing recycled or mixed materials, such as PP and PE combinations, and modified plastics requiring additives. They deliver higher yield and enhanced stability.
Triple Screw: Designed for high-output, precision-demanding scenarios, such as high-end engineering plastics granulation, triple-screw granulators offer unmatched performance but come with higher costs and complex maintenance needs.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If working with homogeneous materials and budget constraints, a single screw granulator provides a reliable option.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small Granulator: A petite powerhouse, processing 50-200 kg/hour. Ideal for startups or small-scale productions, this granulator is your gateway to efficient, manageable operations.
Medium-Sized Granulator: With a versatile range of 200-500 kg/h, this granulator is the backbone of recycling plants and modified plastic facilities. It strikes the perfect balance between capacity and efficiency.
Large Granulator: Designed for substantial output, processing over 500 kg/hour. This beast requires a high-power motor and advanced automation to unleash its full potential.
Adjustment Method: Fine-tune your production capacity effortlessly—adjust the screw speed, feeding speed, or mold aperture to meet your precise needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: For optimal performance, integrate some equipment with a pre-drying system such as a hopper dryer. However, high humidity raw materials like unwashed recycled bottles may require additional pre-treatment, such as centrifugal dehydration.
Q: Does it support different types of melted plastics? Are equipment adjustments needed when switching raw materials?
A: Material flowability increases with a higher melt index; for instance, LDPE with MI=10 is more manageable than HDPE with MI=2, ensuring flexibility in processing.
Q: How can we ensure the uniformity, density, and shape of particles?
A: Particle uniformity is influenced by the screw design; a larger aspect ratio can lead to more consistent plasticization. Precise temperature control is also crucial.
The particle shape is determined by the cutting method:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision demands.
Hot Cutting Grain: Offers high efficiency but may introduce burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join our mission to transform recycling practices for a greener planet!
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