Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines tailored to meet their specific production needs. Our specially engineered design guarantees exceptional compatibility and superior granulation performance. This state-of-the-art granulator is ideal for recycling contaminated waste and converting scraps efficiently. Gear Box: Boasting a high torque design, our granulator operates with minimal noise and unparalleled smoothness. The innovative screw design enhances coordination, effectively resolving issues related to particle black spots and color discrepancies. Tailored to the material's unique properties, the system is equipped with forced feeding and a hydraulic mesh changer, optimizing capacity and delivering energy savings. Furthermore, the vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and robust solid particle formation.
Hard Plastic Granulation Line
This Machine Line expertly heats and melts a wide array of plastic raw materials. Utilizing a high-speed rotating cutter, it adeptly slices the molten plastic into small, uniform particles. During this sophisticated cutting process, the plastic undergoes rapid rotation, stirring, and abrasion, resulting in uniform particle size and shape, thereby significantly enhancing the plastic's reprocessing efficiency and performance.
This Machine Line is expertly designed to minimize plastic degradation while producing high-quality particles, serving as an indispensable tool for clients recycling PP, PE, and other hard materials. With its user-friendly operation, this machine offers a highly practical and efficient granulation recycling solution, garnering widespread popularity in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Efficiently diminish the environmental harm caused by plastic waste by embracing plastic recycling. This pivotal process safeguards our precious land and water resources from pollution.
Resource Conservation: Recycling and reusing plastics are vital steps in curbing the demand for virgin plastics. This not only conserves precious non-renewable resources like oil but also promotes sustainable practices.
2. Policy Support
Government Promotion: Globally, governments are placing a strong emphasis on eco-friendly initiatives. Multiple policies and regulations are actively encouraging and facilitating the growth of the plastic recycling industry.
Economic Incentives: To bolster industry expansion, some nations offer enticing tax benefits and subsidies to companies engaged in plastic recycling.
3. Market Demand
Enterprise Demand: With the growing emphasis on sustainability, an increasing number of enterprises are opting for recycled plastics, aiming to significantly reduce their ecological impact.
Consumer Preference: The surge in demand for eco-conscious products is notable, as consumers are now inclined to pay a premium for items crafted with recycled materials.
4. Technological Progress
Recycling Technology: Continuous innovations in recycling technology are transforming the process, making it more efficient, cost-effective, and yielding superior quality outputs.
Innovative Applications: The advent of new materials and processes is broadening the use of recycled plastics in diverse fields, from construction materials to textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are joining forces to propel the plastic recycling industry forward, fostering global initiatives.
Standardization: The establishment of international standards is crucial to enhance the quality, circulation, and usability of recycled plastics in the global marketplace.
The plastic recycling industry is poised for remarkable growth, offering immense prospects and advantages. Not only does it mitigate environmental pollution and conserve resources, but it also benefits from dual support through policy initiatives and market demand. With ongoing technological advancements and strengthened global partnerships, the future of the plastic recycling industry shines brightly.
Q: What is the price of the plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material desired by the customer and the required production capacity. We are committed to recommending the most effective and budget-friendly granulation line combination tailored to the customer's needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Offers simplicity and cost-efficiency, ideal for processing basic plastics like single-material PP and PE. However, it struggles with mixed or impure recycled materials and has limited capacity.
Twin Screw: Excels in mixing capabilities, making it suitable for processing recycled or mixed materials, such as PP and PE blends and modified plastics requiring additives. It ensures higher output and stability.
Triple Screw: Perfect for high-output and high-precision needs in scenarios like high-end engineering plastic granulation. However, it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is highly recommended. Conversely, for single raw materials with budget constraints, a single screw granulator is a sensible option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of processing 50-200 kg/hour, this model is perfectly tailored for startups or those engaged in small-scale production. It's an ideal choice for emerging businesses seeking efficiency and growth.
Medium sized granulator: This robust machine handles 200-500 kg/h with ease, making it a staple in recycling and modified plastic plants. Its reliability and versatility enhance operational productivity.
Large granulator: Designed for powerhouse operations, this model processes over 500 kg/hour. It requires synchronization with a high-power motor and an advanced automation system for optimal performance.
Adjustment method: Achieve precise capacity adjustment by modifying the screw speed, feeding speed, or mold aperture, allowing for flexible and efficient production control.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing, like crushing and cleaning, necessary for the materials?
A: Certain equipment is equipped with a pre-drying system, such as a hopper dryer. However, for high humidity raw materials, like unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is required to ensure optimal processing.
Q: Does the system support various types of melted plastics? Is adjustment required when changing raw materials?
A: Materials with a higher melt index exhibit stronger flowability. For instance, LDPE with a Melt Index (MI) of 10 is easier to process than HDPE with an MI of 2, making material selection crucial for efficiency.
Q: How can one ensure the uniformity, density, and shape of the particles produced?
A: The uniformity of particles is influenced by the screw design, with a larger aspect ratio leading to more consistent plasticization, while precise temperature control is essential for maintaining quality.
The particle shape is determined by the cutting method:
Underwater strip cutting: This method produces regular particles, ideal for applications demanding high precision.
Hot cutting grain: This method is highly efficient, although it may result in particles with burrs, suited for less precise needs.
Join us in our journey towards a sustainable future with our advanced plastic recycling solutions. Partnering with us means investing in innovative, eco-friendly technology that paves the way for a greener tomorrow.
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