Soft Plastic Granulation Line
Customers are presented with an array of choices: two-stage, three-stage, and four-stage machines tailored to meet diverse production demands. Our innovative design ensures superior compatibility and enhanced granulation efficiency. This granulator stands out as an optimal solution for recycling dirty waste while producing high-quality scraps. With a gear box crafted for high torque, it delivers low noise and smooth operation. Our uniquely engineered screw design enhances coordination, reducing particle black spots and color discrepancies. It is adeptly equipped with a forced feeding and hydraulic mesh changer system, optimizing capacity while conserving power. Moreover, the inclusion of vacuum and conventional exhaust systems proficiently removes moisture, exhaust gases, and impurities, guaranteeing stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials. It employs a high-speed rotating cutter to meticulously transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing. This results in remarkably consistent particle size and shape, significantly enhancing the plastic's reprocessing performance.
The machine Line is instrumental in minimizing plastic degradation, consistently producing superior quality particles. It serves as an indispensable ally in the recycling of PP, PE, and other hard plastic materials. Additionally, its user-friendly operation makes it an exceptionally practical granulation recycling mode, garnering widespread acclaim in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling significantly curtails the environmental contamination caused by plastic debris, thus preserving land and water resources for a cleaner, greener planet.
Resource conservation: By recycling and reusing plastic products, we substantially diminish the demand for virgin plastics, thereby conserving precious non-renewable resources such as oil, ensuring a sustainable future.
2. Policy support
Government promotion: Globally, governments are prioritizing environmental protection through various policies and regulations, actively promoting the expansion and innovation of the plastic recycling industry.
Economic incentives: In select nations, governments offer tax incentives and subsidies to encourage plastic recycling companies, fostering further industry advancement and sustainability.
3. Market demand
Enterprise demand: Heightened environmental consciousness drives enterprises to increasingly incorporate recycled plastics, significantly lowering their ecological impact and enhancing sustainability.
Consumer preference: The rise in eco-consciousness fuels demand for sustainable products, with consumers willing to invest in items made from recycled materials, reflecting their commitment to environmental preservation.
4. Technological progress
Recycling technology: Advances in plastic recycling technology streamline the process, boosting efficiency, cost-effectiveness, and quality, paving the way for a more sustainable recycling industry.
Innovative applications: Breakthroughs in materials and processes broaden the applications of recycled plastics across diverse sectors, including construction and textiles, enhancing versatility and innovation.
5. Global Trends
International Cooperation: Environmental organizations and global enterprises are deepening their collaborations, collectively advancing the plastic recycling industry towards a more sustainable future.
Standardization: The creation of international standards elevates the quality of recycled plastics, facilitating their circulation and adoption in the global market, driving industry growth.
The plastic recycling industry boasts expansive potential and numerous benefits, including pollution reduction, resource conservation, and robust backing from policies and market demand. With ongoing technological advancements and enhanced global cooperation, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the required cleanliness level of the final product and desired production capacity. We offer tailored granulation line solutions that align with customer budgets, ensuring optimal performance and value.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design and affordability, this option is ideal for processing standard plastics (such as single material PP, PE new materials). However, it exhibits limited adaptability to mixed or impurity-laden recycled materials, with constrained processing capabilities.
Twin screw: Renowned for its robust mixing capacity, this granulator excels in processing recycled and mixed materials (e.g., PP, PE blends) or modified plastics that incorporate additives (e.g., flame retardants, colorants), offering superior yield and stability.
Triple screw: Primarily utilized for scenarios demanding high output and precision (such as high-end engineering plastic granulation). While highly effective, it entails higher costs and intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, the single screw granulator offers a cost-effective alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: 50-200 kg/hour (suitable for startups or small-scale production), providing flexibility and scalability to meet diverse production needs.
Medium-sized Granulator: Capable of processing 200-500 kg/h, this versatile granulator is a staple in both recycling plants and modified plastic facilities, ensuring efficient and reliable performance.
Large Granulator: Engineered to handle over 500 kg/hour, this powerful machine necessitates pairing with a high-power motor and advanced automation system for peak performance and optimal results.
Adjustment Method: Experience seamless capacity adjustments with options like screw speed, feeding speed, or mold aperture modifications, tailored to meet your production needs.
Q: Is it equipped to manage high humidity levels, impurities, or mixed plastics? What are the pre-processing requirements, such as crushing and cleaning, for the materials?
A: While certain models can be combined with a pre-drying system like a hopper dryer, highly humid raw materials, such as unwashed recycled bottles, demand additional pre-treatment steps like centrifugal dehydration.
Q: Can it process various types of melted plastics? Is equipment adjustment necessary when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability, making them easier to process (e.g., LDPE with MI=10 compared to HDPE with MI=2).
Q: What methods are used to control the uniformity, density, and shape of the particles produced?
A: Achieving uniformity in particles is influenced by the screw design, where a larger aspect ratio enhances plasticization uniformity, alongside precise temperature control.
The particle shape is curated through the cutting method employed:
Underwater Strip Cutting: Delivers consistent particles, ideal for high-precision requirements.
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling.
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