Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines, perfectly tailored to meet their production needs. This exceptional design ensures outstanding compatibility and superior granulation, making the granulator a star performer, especially when recycling dirty waste and generating scraps. The gear box boasts a high-torque design, promising low noise and smooth operation for seamless processing. Specially crafted screw design enhances coordination, significantly improving issues like particle black spots and color discrepancies. Tailored to the material's characteristics, it features forced feeding and a hydraulic mesh changer for optimal capacity and energy savings. Additionally, both vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing steadier extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles that are consistently sized and shaped, dramatically enhancing the plastic's reprocessing performance.
The Machine Line is a powerhouse in reducing plastic degradation, yielding superior quality particles. It's an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Designed for user-friendliness, this machine represents a highly practical granulation recycling mode, cementing its popularity in the thriving field of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: The plastic recycling revolution dramatically curtails the environmental impact of waste, preserving our precious land and water from contamination.
Resource conservation: Through adept recycling and reuse of plastics, we sharply cut down on the demand for raw plastics, safeguarding invaluable non-renewable resources like oil.
2. Policy support
Government promotion: Globally, governments are heralding a new era of environmental action, rolling out a suite of policies to champion and nurture the burgeoning plastic recycling industry.
Economic incentives: Across nations, plastic recycling enterprises are buoyed by enticing tax incentives and subsidies that further energize industry growth.
3. Market demand
Enterprise demand: As eco-consciousness surges, a wave of enterprises is pivoting to recycled plastics, keen to diminish their ecological footprint.
Consumer preference: The clamor for green products swells, with consumers willingly investing more in items crafted from recycled materials.
4. Technological progress
Recycling technology: Cutting-edge advancements in recycling technology are refining the process, ensuring it's more efficient, economical, and premium quality.
Innovative applications: Thanks to pioneering materials and processes, recycled plastics are finding exciting new applications, spanning from construction to textiles and beyond.
5. Global Trends
International Cooperation: Around the globe, green organizations and businesses are forging alliances to collectively elevate the plastic recycling industry.
Standardization: The rise of international standards enhances the quality of recycled plastics, boosting their global market acceptance and integration.
The plastic recycling industry shines bright with vast opportunities and immense benefits, promising not just pollution reduction and resource savings but also empowered by policy support and burgeoning market demand. With relentless tech advancements and bolstered global collaborations, the plastic recycling industry is poised for an even more radiant horizon.
Q: What is the price of the plastic granulation line?
A: Pricing is tailored to the customer's desired material cleanliness and production capacity. We offer personalized recommendations for the most efficient granulation line within their budget.
Q: What distinguishes single, twin, and triple screw granulators? Which is the best fit for me?
A:Single screw: Economical and straightforward, ideal for ordinary plastics (pure PP, PE), but less suited for mixed or impurity-laden materials, with limited processing capability.
Twin screw: Offers robust mixing and excels with recycled, mixed, or additive-rich plastics (flame retardants, colorants), ensuring higher productivity and stability.
Triple screw: Tailored for high-output, precision demands (premium engineering plastics), albeit at a higher cost and complexity in maintenance.
Suggestion: For recycled or modified mixes, opt for a twin-screw; for single materials on a budget, a single screw is an excellent choice.
Q: What's the production range per hour or day? Is it adjustable?
A: Compact Granulator: Achieve an impressive processing range of 50-200 kg/hour. Perfectly tailored for startups or small-scale production environments, this machine is your gateway to efficient materials handling.
Mid-Sized Granulator: Delivering a robust capacity of 200-500 kg/h, this granulator is a staple in recycling plants or modified plastic facilities, ensuring reliable performance and adaptability.
Large-Scale Granulator: Engineered for high-output environments, it processes over 500 kg/hour. It requires integration with a powerful motor and advanced automation systems for optimal functionality.
Adjustment Method: Seamlessly adjust capacity by modifying the screw speed, feeding speed, or mold aperture to meet your production needs.
Q: Can this machine handle high humidity materials, impurities, or a variety of mixed plastics? Is pre-processing like crushing and cleaning necessary?
A: Certain models integrate a pre-drying system, such as a hopper dryer, for added convenience. However, materials with high moisture content like unwashed recycled bottles necessitate additional pre-treatment steps, like centrifugal dehydration.
Q: Does the equipment accommodate different types of melted plastics? Is adjustment required when transitioning between raw materials?
A: Material flowability increases with the melt index. For example, LDPE with an MI of 10 processes more smoothly than HDPE with an MI of 2, allowing for easier manipulation and optimal output.
Q: How is the uniformity, density, and shape of particles controlled?
A: Uniformity is largely influenced by screw design, where a larger aspect ratio contributes to more consistent plasticization. Precision in temperature control further enhances quality output.
The shape of particles is governed by the cutting method employed:
Underwater Strip Cutting: Yields regular, precise particles ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency with potential for burrs, suited for applications prioritizing speed.
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