Soft Plastic Granulation Line
Customers can seamlessly select from two-stage, three-stage, and even four-stage machines tailored to meet diverse production demands. With a meticulously engineered design, it assures outstanding compatibility and superior granulation results. This granulator excels in recycling dirty waste and efficiently processing scraps. The gearbox features a high-torque design for quiet, smooth operation, while a specially crafted screw design enhances coordination, reducing issues like particle black spots and color variations. Depending on material characteristics, it is equipped with a forced feeding system and a hydraulic mesh changer, optimizing capacity and energy efficiency. Additionally, advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and high-quality, solid particles.
Hard Plastic Granulation Line
This Machine Line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, consistent particles. As the cutter operates, it rapidly rotates, stirs, and rubs the plastic, creating particles with uniform size and shape, significantly enhancing the reprocessing potential of the plastic.
The Machine Line is instrumental in minimizing plastic degradation and producing superior particles, making it an indispensable ally for clients in the recycling of PP, PE, and other hard plastics. It boasts ease of operation and is celebrated as a highly practical granulation recycling solution, widely favored in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling, a formidable ally in the battle against environmental pollution. It paves the way for a cleaner planet by minimizing the devastating impacts of plastic waste on our precious land and water resources.
Resource Conservation: By breathing new life into plastic products, recycling curtails the demand for virgin plastics and champions the conservation of invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Around the globe, governments are increasingly committed to safeguarding the environment. They've rolled out an array of policies and regulations designed to accelerate the growth and foster the sustainable development of the plastic recycling industry.
Economic Incentives: In a bid to stimulate industry progress, certain governments extend tax benefits and subsidies to plastic recycling enterprises, underscoring their commitment to environmental innovation.
3. Market Demand
Enterprise Demand: As eco-consciousness rises, a growing number of enterprises are committed to integrating recycled plastics, effectively diminishing their environmental impact while championing sustainability.
Consumer Preference: An ever-increasing demand for eco-friendly products sees consumers willing to pay a premium for goods crafted with recycled materials, reflecting a shift towards more sustainable consumer habits.
4. Technological Progress
Recycling Technology: The relentless advance of plastic recycling technology ensures a more efficient, cost-effective, and higher-quality recycling process, setting new benchmarks in the industry.
Innovative Applications: Cutting-edge material and process developments unlock new horizons for recycled plastics, paving the way for their use in diverse fields such as construction materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and enterprises worldwide are forging stronger alliances to collectively propel the forward march of the plastic recycling industry.
Standardization: The formulation of global standards elevates the quality of recycled plastics, promoting their seamless integration and utilization in international markets.
The plastic recycling industry stands on the brink of a transformative era, endowed with vast prospects and unparalleled advantages. Beyond mitigating environmental harm and conserving resources, it thrives on the dual pillars of policy backing and market demand. As technology surges forward and global cooperation intensifies, the industry is poised to step into an even more luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness of the final product and the intended production capacity. We offer tailor-made recommendations, presenting the most cost-effective granulation line options that align perfectly with a customer's budget.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is ideally suited for my requirements?
A:Single Screw: Boasting a straightforward design and low cost, it is well-suited for ordinary plastics (like single material PP, PE new materials). However, it has limited adaptability to mixed or impurity-laden recycled materials and exhibits constrained processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, it excels at processing recycled, mixed (such as PP, PE blends), or modified plastics requiring additives (like flame retardants, colorants), delivering superior yield and stability.
Triple Screw: Ideal for high-output, precision-demanding applications (such as high-end engineering plastic granulation). Despite its high cost and complex upkeep, it stands as the pinnacle of granulation technology.
Suggestion: For recycled or mix-modified raw materials, a twin-screw granulator is recommended. Conversely, for single materials with budget constraints, a single screw granulator offers an excellent solution.
Q: What is the production capacity per hour or day? Can it be adjusted?
A: Introducing our Small Granulator, expertly designed to cater to the needs of startups and small-scale production facilities. With a processing rate of 50-200 kg/hour, it offers an ideal solution for those beginning their journey into plastic recycling.
Our Medium-Sized Granulator is a staple in recycling and modified plastic plants, boasting an impressive capacity of 200-500 kg/h. It’s the perfect ally for businesses looking to elevate their operations and efficiency.
Experience unmatched power with our Large Granulator, exceeding 500 kg/hour. This powerhouse requires pairing with a high-power motor and advanced automation system for seamless, large-scale plastic recycling.
Adjustment Method: Achieve precise capacity control by fine-tuning the screw speed, feeding speed, or mold aperture, ensuring optimal performance tailored to your production needs.
Q: Can the system manage high humidity, impurities, or mixed plastics effectively? Is pre-processing such as crushing and cleaning necessary?
A: Yes, some equipment can incorporate a pre-drying system like a hopper dryer. However, high humidity materials, such as unwashed recycled bottles, require additional pre-treatment processes like centrifugal dehydration to ensure peak performance.
Q: Does the equipment accommodate various melted plastics? Is adjustment necessary when switching raw materials?
A: Materials with a higher melt index exhibit superior flowability; for instance, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2, reducing the need for extensive equipment adjustments.
Q: What are the strategies to maintain particle uniformity, density, and shape during production?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio enhances plasticization uniformity, paired with precise temperature control for optimal results.
The method of cutting plays a pivotal role in particle shape:
Underwater Strip Cutting: Delivers regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Maximizes efficiency, yet may result in minor burrs.
Join Forces with Us to Forge a Sustainable Future in Plastic Recycling and Revolutionize the Industry Together.
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