Soft Plastic Granulation Line: Elevate your soft plastic recycling process with our advanced granulation line, tailored for efficiency and precision.
Explore unparalleled flexibility with our premier granulation solutions. Choose from two-stage, three-stage, or four-stage machines, each designed to meet distinct production needs. Our innovative design ensures exceptional compatibility and superior granulation quality, perfectly suited for recycling dirty waste and producing high-quality scraps. Key features include a high-torque gearbox for low noise and smooth operation, alongside a uniquely engineered screw to enhance coordination, effectively reducing black spots and color discrepancies in particles. Tailored to material characteristics, our system includes forced feeding and a hydraulic mesh changer to maximize capacity and minimize power consumption. Additionally, our vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and the production of high-grade solid particles.
Hard Plastic Granulation Line: Revolutionize hard plastic recycling with our sophisticated granulation line, engineered for high performance and reliability.
Our cutting-edge machine line innovatively heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to transform them into small, uniform particles. During this process, the plastic is expertly rotated, stirred, and rubbed to ensure uniform size and shape, significantly enhancing the reprocessing capabilities of the plastic. This results in improved consistency and quality for your recycling operations.
Our machine line is your ideal partner in reducing plastic degradation and producing superior particles, efficiently supporting the recycling of PP, PE, and other hard material plastics. Not only is it straightforward to operate, but it also represents a highly practical granulation recycling mode that has gained immense popularity in the PP, PE recycling sector. Discover the ease and effectiveness of our innovative solution, making a marked difference in recycling operations.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Unveiling the Bright Future and Competitive Edge of the Plastic Recycling Industry
1. Environmental Protection
Pollution Reduction: Embark on a journey to a cleaner earth by effectively decreasing the environmental pollution from plastic waste, safeguarding both land and water resources.
Conserving Resources: Through the innovative recycling and reuse of plastic products, we can lower the demand for new plastics and conserve precious non-renewable resources like oil.
2. Policy Support
Government Backing: Across the globe, governments are prioritizing environmental protection, unveiling a wealth of policies and regulations designed to champion and bolster the plastic recycling sector.
Economic Boost: In select nations, governments extend fiscal incentives and subsidies, further nurturing the growth and sustainability of plastic recycling enterprises.
3. Market Demand
Corporate Necessity: As environmental awareness peaks, a growing number of businesses are transitioning to recycled plastics, minimizing their ecological impact.
Consumer Inclination: With soaring interest in eco-friendly products, consumers are eager to invest in offerings crafted from recycled materials, often at a premium.
4. Technological Progress
Revolutionary Recycling: Innovative strides in plastic recycling technology are paving the way for more efficient, cost-effective, and high-quality recycling processes.
Innovative Uses: The emergence of new materials and techniques expands the potential applications of recycled plastics, spanning industries like construction and textiles.
5. Global Trends
Collaborative Efforts: Worldwide, environmental organizations and businesses are joining forces to accelerate the advancement of the plastic recycling industry.
Standardization and Quality: The creation of global standards is enhancing the quality of recycled plastics, facilitating their circulation and utilization in international markets.
The plastic recycling sector is poised for extraordinary expansion and offers remarkable benefits: reducing pollution, conserving resources, and drawing strength from robust policy and market demand. With perpetual technological leaps and international collaboration, the industry's horizon is brightening ever more.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the cleanliness of the desired final material and the intended production capacity. We are committed to recommending the most effective granulation line within your budget to suit your needs.
Q: How do single screw, twin-screw, and triple screw granulators differ? Which is ideal for my applications?
A:Single Screw: Offers a straightforward design and cost-effective solution, ideal for standard plastics (e.g., PP, PE new materials), though less adaptable to mixed or impurity-laden recycled materials, with limited processing capacity.
Twin Screw: Excelling in mixing capability, adept at handling recycled, mixed materials (e.g., PP, PE blends) or modified plastics with additives (e.g., flame retardants, colorants), delivering superior output and stability.
Triple Screw: Perfect for scenarios demanding high output and precision (e.g., high-end engineering plastic granulation), though it involves higher costs and complex maintenance.
Recommendation: For recycled or mixed modified materials, the twin-screw granulator is recommended; for single raw materials and budget constraints, the single screw granulator is a commendable choice.
Q: What is the production range per hour or day? Is there flexibility in adjustment?
A: Small Granulator: Perfectly designed to handle capacities ranging from 50-200 kg/hour, making it an ideal choice for startups or operations with smaller-scale production needs.
Medium-Sized Granulator: Tailored for efficiency, this model processes 200-500 kg/hour and is a staple in recycling plants or facilities modifying plastics, ensuring optimal performance.
Large Granulator: This powerhouse processes over 500 kg/hour and is equipped to work seamlessly with high-power motors and sophisticated automation systems, elevating large-scale operations.
Adjustment Method: Capacity adjustments are versatile, achievable through fine-tuning the screw speed, feed rate, or mold aperture, offering tailored solutions for diverse production demands.
Q: Is the machine capable of handling high humidity, impurities, or a variety of mixed plastics? Are there prerequisites for material processing, such as crushing and cleaning?
A: Certain models can be enhanced with pre-drying systems, such as a hopper dryer. However, materials with high moisture content, like unwashed recycled bottles, might necessitate additional steps, such as centrifugal dehydration, to ensure optimum processing.
Q: Does the equipment support various melted plastic types, and are adjustments necessary when switching between different raw materials?
A: The material's flowability is influenced by its melt index: a higher index equates to easier processing. For instance, LDPE with an MI=10 is more manageable than HDPE with an MI=2.
Q: What are the methods to ensure the uniformity, density, and shape of the produced particles?
A: Particle uniformity is heavily reliant on the screw's design. A larger aspect ratio can enhance uniform plasticization. Additionally, precise temperature control is crucial for consistent quality.
The method of cutting directly impacts the final particle shape:
Underwater Strip Cutting: This method yields regular particles, meeting high-precision requirements efficiently.
Hot Cutting Grain: Known for high efficiency, although the process may result in some burrs.
Partner with Us for a Sustainable Future in Plastic Recycling! Join hands with us to revolutionize the plastic recycling industry, paving the way for a greener tomorrow.
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