Introducing the Soft Plastic Granulation Line: A marvel of engineering designed to cater to all your soft plastic recycling needs with precision and efficiency.
Our granulation solutions offer unparalleled flexibility, allowing customers to select from two-stage, three-stage, and four-stage machinery based on specific production needs. Meticulously engineered, our special design ensures exceptional compatibility and superior granulation results. This advanced granulator excels in recycling dirty waste and handling production scraps, making it indispensable. With a high-torque gearbox, experience low noise and smooth operation. Our unique screw design enhances coordination, effectively tackling particle black spots and color discrepancies. Tailored to material characteristics, it features forced feeding and a hydraulic mesh changer, maximizing capacity while minimizing power consumption. Furthermore, our vacuum and conventional exhaust systems expertly eliminate moisture, exhaust gas, and impurities, guaranteeing stable extrusion and superior solid particles.
Presenting the Hard Plastic Granulation Line: Built to transform hard plastics with precision, this line exemplifies robustness and reliability.
This state-of-the-art Machine Line melts diverse plastic raw materials efficiently through cutting-edge heating technology. The high-speed rotating cutter then crafts these melted plastics into small, uniform particles with unparalleled consistency. During this process, the plastics are expertly rotated, stirred, and rubbed to ensure uniform size and shape, significantly enhancing their reprocessing capabilities. Elevate your plastic production with remarkable performance and uniformity.
Our cutting-edge Machine Line is designed to minimize plastic degradation, ensuring the production of superior particles. It stands as an invaluable asset for clients dedicated to recycling PP, PE, and various hard materials. With its user-friendly operation, this practical granulation recycling mode has become a preferred choice within the PP, PE recycling sector, offering unmatched efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the power of plastic recycling! It is a game-changer in cutting down environmental pollution caused by plastic waste. By doing so, it plays a vital role in preserving our precious land and water ecosystems.
Resource Conservation: Recycling and reusing plastic products is a strategic approach to lessen the demand for virgin plastics. This not only conserves non-renewable resources like oil but also supports a sustainable future.
2. Policy support
Government Promotion: Around the globe, governments are championing the cause of environmental protection. They are rolling out a plethora of policies and regulations to boost and support the burgeoning plastic recycling industry.
Economic Incentives: In several nations, the drive to advance the plastic recycling sector is backed by governments offering attractive tax incentives and subsidies to companies in this arena.
3. Market demand
Enterprise Demand: As environmental awareness heightens, a growing number of companies are pivoting towards recycled plastics to diminish their ecological impact.
Consumer Preference: The upsurge in demand for eco-friendly products is unmistakable. Consumers are now more than willing to pay a premium for offerings that incorporate recycled materials.
4. Technological progress
Recycling Technology: The relentless evolution of plastic recycling technology is enhancing the efficiency and cost-effectiveness of the recycling process, delivering superior quality results.
Innovative Applications: The rise in new materials and processes is unlocking diverse avenues for recycled plastics, extending their applications into sectors like building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and businesses are joining forces to collectively drive the growth of the plastic recycling industry.
Standardization: The establishment of international standards is crucial. It elevates the quality of recycled plastics, propelling their circulation and acceptance in the global marketplace.
The plastic recycling industry is poised for a remarkable future with its expansive prospects and inherent advantages. It not only curtails environmental pollution and conserves resources but is also buoyed by policy support and market demand. As technology advances and global collaboration strengthens, the industry is set to shine even brighter.
Q: What is the price of a plastic granulation line?
A: The price varies based on the customer's desired cleanliness of the final material and the required production capacity. We provide customized recommendations for the most effective granulation line that aligns with the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Offers a simple design with a low-cost advantage, ideal for ordinary plastics like single material PP and PE. However, it struggles with mixed materials or recycled items containing impurities, featuring a limited processing capacity.
Twin Screw: Known for its robust mixing capabilities, it excels in handling recycled and mixed materials, such as PP and PE, or modified plastics that require additives. It promises higher yield and stability.
Triple Screw: Perfect for high output and precision-demanding scenarios, like high-end engineering plastic granulation. However, it comes with high costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is the way to go. For singular materials on a budget, a single screw granulator proves a wise choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Efficiently process 50-200 kg per hour, making it the perfect solution for startups or small-scale production operations seeking reliability and performance.
Mid-Sized Granulator: Capable of handling 200-500 kg/hour, this versatile machine is a staple in recycling facilities and plants focused on modified plastics, offering robust performance.
Large Granulator: For operations over 500 kg/hour, this powerhouse requires integration with a high-power motor and an advanced automation system for optimal efficiency and output.
Adjustment Method: Seamlessly fine-tune capacity by adjusting screw speed, feeding rate, or mold aperture, ensuring maximum flexibility and precision in production.
Q: Is this equipment capable of handling high-humidity environments, impurities, or mixed plastics? Are additional processing steps like crushing and cleaning required for the materials?
A: Certain configurations allow integration with pre-drying systems, such as hopper dryers. However, handling high-humidity materials like unwashed recycled bottles may necessitate extra pre-treatment steps, such as centrifugal dehydration.
Q: Is the equipment adaptable to various types of melted plastics? Does switching raw materials involve adjustments?
A: Materials with a higher melt index offer superior flowability, making them easier to process. For example, LDPE with MI=10 is more manageable than HDPE with MI=2.
Q: What measures can be taken to ensure particle uniformity, density, and shape control?
A: Achieving particle uniformity relies on precise screw design, such as opting for a larger aspect ratio for enhanced plasticization uniformity, alongside stringent temperature control accuracy.
Particle shape is influenced by the cutting technique employed:
Underwater Strip Cutting: This method yields regular particles, ideal for high-precision applications and demanding quality standards;
Hot Cutting Grain: Provides high efficiency but may result in particles with burrs.
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