Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines tailored to their specific production needs. The ingeniously crafted design ensures remarkable compatibility and enhanced granulation capabilities. This advanced granulator is an ideal solution for recycling contaminated waste and efficiently handling production scraps. Featuring a high-torque gearbox, it guarantees low noise and smooth, flawless operation. The unique screw design enhances coordination, significantly reducing black spots and color discrepancies in the particles. Depending on the material's characteristics, it comes equipped with a forced feeding system and a hydraulic mesh changer, optimizing capacity and energy efficiency. Moreover, cutting-edge vacuum and conventional exhaust systems are integrated to effectively eliminate moisture, exhaust gases, and impurities, ensuring a more stable extrusion process and superior solid particle output.
Hard Plastic Granulation Line
This innovative machine line deftly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniform particle size and shape, thereby significantly enhancing the reprocessing performance of the plastic.
This machine line excels in minimizing plastic degradation and producing superior particles. It serves as an indispensable ally for clients engaged in recycling PP, PE, and other hard material plastics. Furthermore, the machine is designed for effortless operation, making it an exceptionally practical granulation recycling solution that has gained immense popularity in the domain of PP, PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly mitigate environmental damage. By addressing the rampant issue of plastic waste, we protect our precious land and water resources.
Resource Conservation: Recycling and reusing plastic products play a vital role in minimizing the demand for virgin plastics. This not only conserves non-renewable resources like oil but also promotes a sustainable future.
2. Policy Support
Government Promotion: In a global commitment to environmental preservation, governments are proactively introducing policies and regulations to nurture and drive the growth of the plastic recycling sector.
Economic Incentives: Some countries are taking the lead by offering tax incentives and subsidies to plastic recycling enterprises, creating a fertile ground for industry advancement.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are opting for recycled plastics to effectively diminish their ecological impact.
Consumer Preference: With an uptick in demand for eco-friendly products, consumers are willing to invest more in innovations that incorporate recycled materials.
4. Technological Progress
Recycling Technology: The evolution of plastic recycling technology is relentless, enhancing the efficiency, affordability, and quality of the recycling process.
Innovative Applications: Breakthroughs in material and process development are widening the horizons for recycled plastics, enabling their use in diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: A robust network of environmental organizations and enterprises is forging alliances to collectively spearhead the progress of the plastic recycling industry on a global scale.
Standardization: Crafting international standards is pivotal to elevating recycled plastic quality, facilitating their circulation, and boosting their acceptance in global markets.
The plastic recycling industry is poised for a radiant future, offering a wealth of benefits from environmental preservation and resource savings to robust policy endorsements and burgeoning market demand. As technological strides continue and international collaborations intensify, this sector is set to soar to new heights.
Q: What is the price of the plastic granulation line?
A: Pricing is contingent upon the desired cleanliness of the final material and the specified production capacity. We offer tailored recommendations to align with customer budgets, ensuring the most effective granulation line combination is chosen.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which option best suits my requirements?
A:Single Screw: Characterized by a straightforward structure and affordability, this type is perfect for basic plastics like PP and PE. However, it struggles with mixed or impurity-laden recycled materials and has limited processing prowess.
Twin Screw: Boasting robust mixing capabilities, this type excels with recycled or mixed materials, or when additives like flame retardants are necessary. It offers superior production rates and stability.
Triple Screw: Ideal for high-output, precision-demanding scenarios like advanced engineering plastic granulation. While it offers unparalleled performance, it comes with a high cost and complex maintenance.
Suggestion: For recycled or mixed-modified raw materials, a twin-screw granulator is advisable. A single screw granulator is a wise choice for straightforward, budget-conscious operations.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, expertly engineered to process 50-200 kg/hour. Perfectly tailored for startups or those embarking on small-scale production journeys, it embodies efficiency and reliability.
Discover the advantages of our Medium-Sized Granulator, with a processing capacity of 200-500 kg/h. Ideally suited for bustling recycling plants or innovative modified plastic facilities, it represents the pinnacle of performance and adaptability.
Experience the power of our Large Granulator, designed to handle capacities above 500 kg/hour. This robust machine seamlessly integrates with high-power motors and advanced automation systems, making it ideal for high-demand operations.
Adjustment Method: Effortlessly tailor the capacity by fine-tuning the screw speed, feeding speed, or mold aperture. Achieve precise control for optimal performance.
Q: Is it capable of processing high humidity, impurities, or mixed plastics? Are there necessary pretreatments like crushing and cleaning?
A: Our versatile equipment can include a pre-drying system, for example, a sophisticated hopper dryer. However, raw materials with significant moisture content, such as unwashed recycled bottles, may require additional pre-treatment steps like centrifugal dehydration for optimal results.
Q: Can it accommodate varied types of melted plastics, and is equipment adjustment needed when changing raw materials?
A: Materials with a higher melt index exhibit superior flowability, such as LDPE with MI=10, which is more easily processed compared to HDPE with MI=2. This versatility facilitates seamless material transitions.
Q: What are the controls for ensuring the uniformity, density, and shape of the particles?
A: Achieving particle uniformity is contingent upon the expert design of screws, such as those with larger aspect ratios for enhanced plasticization uniformity, paired with precise temperature control.
The shape of the particles is primarily influenced by the cutting method employed:
Underwater strip cutting offers regular particle shapes, perfect for high-precision applications.
Hot cutting grain: Delivers high efficiency, though some burrs may be present.
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