Soft Plastic Granulation Line
Customers have the flexibility to choose from two-stage, three-stage, and four-stage configurations based on their unique production needs. Our thoughtfully engineered design ensures exceptional compatibility and superior granulation quality. This granulator excels in recycling both dirty waste and production scraps effortlessly. The gearbox boasts a high-torque design, ensuring low noise and smooth operation. Its special screw design enhances coordination, significantly reducing issues like particle black spots and color variation. Tailored to the material's characteristics, it comes equipped with a forced feeding system and a hydraulic mesh changer, optimizing capacity and energy efficiency. Furthermore, advanced vacuum and conventional exhaust systems effectively eliminate moisture, gases, and impurities, guaranteeing a stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This sophisticated Machine Line proficiently heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it efficiently shapes the molten plastic into small, uniform particles. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently uniform particle size and shape. This improvement enhances the reprocessing performance of the plastics, making them ideal for further applications.
The machine Line serves as an invaluable asset in reducing plastic degradation while producing high-quality particles. It stands out as a reliable partner for clients in recycling PP, PE, and other hard material plastics. Moreover, this machine is incredibly user-friendly, offering a practical and efficient granulation recycling solution. Its popularity in the realm of PP and PE recycling speaks volumes about its effectiveness and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling, a dynamic solution to greatly mitigate the adverse effects of plastic waste on our environment. This vital process safeguards our precious land and water resources, preserving them for future generations.
Resource conservation: By championing the recycling and reuse of plastic products, we can significantly curb the demand for virgin plastics. This not only conserves crucial non-renewable resources like oil but also underscores our commitment to sustainable practices.
2. Policy support
Government promotion: Across the globe, governments are leading the charge for environmental protection. They have crafted an array of policies and regulations designed to invigorate and bolster the flourishing plastic recycling industry.
Economic incentives: In an effort to catalyze further industry growth, some nations are extending lucrative tax incentives and subsidies to plastic recycling firms, showcasing their dedication to a greener future.
3. Market demand
Enterprise demand: As environmental consciousness rises, more enterprises are strategically opting for recycled plastics. This shift not only minimizes their ecological impact but also enhances their corporate image.
Consumer preference: The market is witnessing a surge in demand for eco-friendly products. Consumers are increasingly willing to invest in products crafted from recycled materials, reflecting their growing commitment to sustainability.
4. Technological progress
Recycling technology: The realm of plastic recycling technology is witnessing remarkable advancements. These innovations are making the recycling process more efficient, cost-effective, and elevating the quality of the recycled materials.
Innovative applications: Breakthrough developments in materials and processes are unlocking new horizons for recycled plastics. These can now be utilized across diverse sectors such as construction and textiles, revolutionizing the industry.
5. Global Trends
International Cooperation: Environmental organizations and enterprises worldwide are forging stronger alliances. Their collective efforts are setting the stage for a robust development of the plastic recycling industry on a global scale.
Standardization: The advent of international standards is pivotal in enhancing the quality of recycled plastics, promoting their widespread adoption and seamless circulation in the global marketplace.
The plastic recycling industry boasts extraordinary potential and unparalleled advantages. It not only curtails environmental pollution and conserves valuable resources but also thrives on the dual momentum of policy backing and surging market demand. As technology relentlessly advances and global partnerships fortify, this industry is poised for a radiant future.
Q: What is the price of plastic granulation line?
A: The price is contingent on factors such as the desired purity of the final material and the intended production capacity. We are dedicated to providing a tailored granulation line strategy that aligns with the customer's budgetary constraints and operational needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Known for its straightforward design and cost-effectiveness, ideal for processing standard plastics such as single material PP and PE. However, it has limitations in handling mixed or impurity-laden recycled materials and offers modest processing capacity.
Twin screw: Renowned for its robust mixing capabilities, it excels in processing recycled or mixed materials such as PP and PE, and modified plastics that necessitate additives like flame retardants. It offers enhanced output and operational stability.
Triple screw: This option is the epitome of precision and high output, perfect for sophisticated applications such as high-end engineering plastic granulation. It commands a higher price and involves complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is the recommended choice. Conversely, if cost is a primary concern and the raw material is singular, the single screw granulator presents an attractive alternative.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Delivers a production range of 50-200 kg per hour, making it an ideal solution for startups or small-scale operations seeking flexibility and efficiency.
Presenting our Medium-Sized Granulator: This versatile powerhouse handles 200-500 kg/h, making it ideal for bustling recycling facilities and modified plastic plants. Its impressive capacity ensures efficient processing within these environments.
Introducing our Large Granulator: Designed to exceed 500 kg/hour, this unit pairs seamlessly with high-power motors and advanced automation systems, providing unparalleled efficiency and productivity.
Adjustment Method: Customize your production capacity effortlessly by modifying the screw speed, feeding speed, or mold aperture, ensuring optimal performance for various needs.
Q: Is the system capable of handling materials with high humidity, impurities, or mixed plastics? Are preprocessing steps, like crushing or cleaning, necessary?
A: Our equipment can integrate with a pre-drying system, such as a hopper dryer, to manage moisture. However, extremely high humidity materials, like unwashed recycled bottles, may need additional steps like centrifugal dehydration.
Q: Can the equipment support various types of melted plastics? Is it necessary to adjust settings when switching between different raw materials?
A: Indeed, materials with a higher melt index, like LDPE (MI=10), exhibit superior flowability and are easier to process compared to those like HDPE (MI=2).
Q: What measures are in place to control the uniformity, density, and shape of particles produced?
A: The consistency of particles is influenced by screw design, where a greater aspect ratio can enhance plasticization uniformity, alongside precise temperature control.
The shape of particles is determined by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for high-precision applications.
Hot Cutting Grain: Offers high efficiency, though it may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling
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