Soft Plastic Granulation Line
Our advanced granulation system offers unmatched flexibility, allowing customers to select from cutting-edge two-stage, three-stage, or four-stage machines tailored to meet specific production demands. With an innovative design, our machines ensure superior compatibility and remarkable granulation efficiency. Perfectly designed for recycling dirty waste and generating premium-grade scraps, our granulator promises precision. The high-torque gear box is engineered for low noise and seamless operation, while the specially crafted screw design enhances coordination, significantly reducing particle black spots and color variance issues. Equipped with a forced feeding system and a hydraulic mesh changer, our system optimizes capacity while conserving energy. Moreover, our vacuum and conventional exhaust systems excel in moisture, gas, and impurity removal, guaranteeing stable extrusion and the production of consistent, high-quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line revolutionizes plastic recycling by expertly heating and melting diverse plastic materials. Utilizing a high-speed rotating cutter, it transforms melted plastic into small, consistent particles with precision. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which standardizes the size and shape of the particles, significantly enhancing their reprocessing performance.
Engineered for excellence, this machine line is a powerful ally in reducing plastic degradation, delivering top-tier particle production. It's an invaluable asset for clients engaged in recycling PP, PE, and other hard plastic materials. User-friendly and boasting a practical granulation recycling model, this machine has quickly become a favorite in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly diminish environmental pollution. By tackling plastic waste head-on, we are safeguarding our precious land and water resources from further damage.
Resource Conservation: Through the recycling and rejuvenation of plastic products, we can dramatically cut down on the demand for virgin plastics. This not only conserves non-renewable resources like oil but also paves the way for a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are zeroing in on the pressing need for environmental protection. With numerous policies and regulations being introduced, they are actively encouraging and supporting the burgeoning plastic recycling industry.
Economic Incentives: In several countries, the government extends generous tax incentives and subsidies to plastic recycling enterprises. This financial support fuels the industry's growth trajectory and encourages more players to join the movement.
3. Market Demand
Enterprise Demand: As the consciousness around environmental protection heightens, a growing number of enterprises are turning towards recycled plastics. This shift not only lessens their environmental footprint but also aligns them with global sustainability goals.
Consumer Preference: The modern consumer is highly eco-conscious, opting for products that are kinder to the planet. There is a notable surge in demand for environmentally friendly products, with many willing to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The realm of plastic recycling technology is witnessing remarkable advancements. These innovations make the recycling process not only more efficient and cost-effective but also elevate the overall quality of the output.
Innovative Applications: With the advent of new materials and processes, the scope for recycled plastics is expanding. From construction materials to textiles, the applications are diverse and ever-growing, heralding a new era of sustainable solutions.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are banding together. This collaborative spirit is instrumental in propelling the plastic recycling industry forward, ensuring its sustained growth and success.
Standardization: The establishment of international standards plays a pivotal role in enhancing the quality of recycled plastics. This not only boosts their global circulation and utilization but also instills trust in consumers and businesses alike.
The plastic recycling industry is poised on the brink of a transformative era, presenting vast opportunities and remarkable benefits. By effectively curbing environmental pollution and conserving valuable resources, it stands strong with robust support from policies and burgeoning market demand. As technology continues to evolve and global partnerships solidify, the future of the plastic recycling industry shines brilliantly, promising a sustainable tomorrow.
Q: What is the price of a plastic granulation line?
A: The pricing varies based on the cleanliness of the final material and desired production capacity. We specialize in recommending the optimal granulation line combination tailored to meet the customer's budgetary requirements, ensuring value and efficiency.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Features a straightforward structure and is cost-effective. It is ideal for processing standard plastics such as single material PP and PE new materials. However, it struggles with mixed or recycled materials containing impurities and has a limited processing capacity.
Twin Screw: Boasts robust mixing capabilities, making it perfect for handling recycled, mixed materials (including PP and PE mixes) or modified plastics that require additive incorporation like flame retardants and colorants. It offers higher yield and stability.
Triple Screw: Typically used in scenarios demanding high output and precision, such as high-end engineering plastic granulation. While it excels in performance, it comes with a higher cost and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if working with single raw materials and on a tight budget, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact yet mighty, our Small Granulator offers a processing capacity ranging from 50 to 200 kg/hour, making it an ideal choice for startups and small-scale production facilities looking to innovate and grow.
Our Medium-Sized Granulator, with a robust capacity of 200 to 500 kg/hour, is a staple in recycling plants and modified plastic facilities. It provides the perfect balance of efficiency and versatility.
The Large Granulator is engineered for high-volume demands, with a capacity exceeding 500 kg/hour. It pairs seamlessly with high-power motors and sophisticated automation systems to handle extensive industrial operations.
Ingenious Capacity Adjustment: Achieve optimal efficiency by fine-tuning the screw speed, feeding speed, or mold aperture for precise control and superior output.
Q: Is the equipment capable of processing high humidity materials or those with impurities or mixed plastics? Are any pre-processing steps, like crushing or cleaning, necessary?
A: While some units can be equipped with pre-drying systems like a hopper dryer, materials with high humidity, such as unwashed recycled bottles, may require additional preparation steps like centrifugal dehydration to ensure optimal functionality.
Q: Is the machine adaptable to various types of melted plastics? Is equipment adjustment necessary when altering raw material types?
A: The processing ease is influenced by the melt index—higher indices equate to greater material flowability, as seen in LDPE (MI=10) being more manageable than HDPE (MI=2).
Q: What is the strategy for achieving consistent particle uniformity, density, and shape?
A: Particle uniformity is largely determined by screw design, with a larger aspect ratio leading to more consistent plasticization, along with precise temperature control for optimal performance.
The method of cutting plays a critical role in shaping the particles:
Underwater Strip Cutting: This method ensures the production of uniform, precise particles, perfect for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency, though it may result in particles with burrs.
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