Soft Plastic Granulation Line
Customers are presented with the flexibility to select from two-stage, three-stage, and four-stage machines, tailored precisely to meet their unique production requirements. Our cutting-edge design ensures outstanding compatibility and superior granulation performance. This granulator excels in recycling contaminated waste and producing scraps with ease. The gear box features a high torque design, ensuring low noise levels and a seamless operation. The specially crafted screw design enhances coordination, effectively addressing issues such as particle black spots and color differences. Additionally, adapting to the material's characteristics, it is equipped with a forced feeding mechanism and a hydraulic mesh changer for optimized capacity and energy efficiency. Further, the vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring a more stable extrusion process and producing superior solid particles.
Hard Plastic Granulation Line
This innovative Machine Line skillfully heats and melts a variety of plastic raw materials. It then employs a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, which perfects the size and shape of the particles, enhancing the plastic's reprocessing capabilities.
Our machine Line is a revolutionary step in reducing plastic degradation and producing superior particles. It serves as an invaluable asset for clients engaged in recycling PP, PE, and other hard material plastics. Beyond its functional excellence, the machine is incredibly user-friendly, embodying a practical granulation recycling mode that has garnered immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Plastic recycling serves as a vital solution to significantly diminish the environmental pollution caused by plastic waste, thereby playing a crucial role in minimizing the detrimental impacts on land and water resources.
Resource conservation: Through the innovative recycling and reuse of plastic products, we are able to substantially decrease the demand for virgin plastics, thereby saving precious non-renewable resources such as oil, and contributing to a more sustainable future.
2. Policy support
Government promotion: Around the globe, governments are placing an increasing emphasis on environmental protection and have rolled out a plethora of forward-thinking policies and regulations. These measures are designed to actively encourage and bolster the growth and sustainability of the plastic recycling industry.
Economic incentives: In various countries, governments extend financial support such as tax incentives and subsidies to plastic recycling companies, thereby further stimulating the industry's development and encouraging a thriving ecosystem.
3. Market demand
Enterprise demand: With a heightened awareness of environmental issues, an increasing number of enterprises are making a conscious decision to incorporate recycled plastics in their operations, significantly reducing their ecological footprint and promoting sustainable practices.
Consumer preference: There is a growing demand for eco-friendly products, with consumers showing a willingness to invest in premium products that are made using recycled materials, thereby supporting environmentally responsible brands.
4. Technological progress
Recycling technology: Cutting-edge advancements in plastic recycling technology are continuously being made, rendering the process more efficient, cost-effective, and capable of producing superior quality results.
Innovative applications: The evolution of new materials and innovative processes is paving the way for recycled plastics to be utilized in an expanded array of fields, including building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide environmental organizations and businesses are collaboratively fortifying alliances to jointly drive forward the development and expansion of the plastic recycling industry.
Standardization: The establishment of international standards is instrumental in enhancing the quality of recycled plastics, thereby fostering their circulation and utilization in the global market, ensuring consistency and reliability.
The plastic recycling industry boasts expansive prospects and remarkable advantages. It not only effectively mitigates environmental pollution and conserves valuable resources, but also benefits from robust policy support and escalating market demand. With ongoing technological advances and strengthened global collaborations, the industry is poised for a promising and prosperous future.
Q: What is the price of plastic granulation line?
A: The pricing is contingent upon the customer's desired cleanliness level of the final material and the specific production capacity required. Our expertise allows us to recommend the most efficient and cost-effective granulation line combination tailored to fit the customer's budgetary parameters, ensuring optimal results.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a straightforward design, it offers a cost-effective solution ideal for processing conventional plastics (such as single material PP, PE new materials). However, it exhibits limited adaptability to mixed or recycled materials with impurities, and possesses a constrained processing capacity.
Twin screw: This option provides robust mixing capabilities, ideal for handling recycled materials, mixed composites (like PP, PE blends), and plastics requiring additive modifications (such as flame retardants, colorants). It ensures enhanced yield and operational stability.
Triple screw: Typically employed in scenarios demanding high output and precision (such as premium engineering plastic granulation), this advanced solution involves higher costs and intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is highly recommended. Conversely, for single raw materials with budget constraints, a single screw granulator presents a viable and cost-effective choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of producing between 50-200 kg/hour, it's ideal for startups or operations with small-scale production needs.
Introducing our Medium-sized Granulator, engineered to perfection for a throughput range of 200-500 kg/h. This powerhouse is a staple in recycling and modified plastic plants, seamlessly handling your production needs with efficiency and precision.
Discover the capabilities of our Large Granulator, designed for impressive outputs exceeding 500 kg/hour. This must-have equipment pairs with a high-power motor and advanced automation system, ensuring robust performance for large-scale operations.
Adjustment Method: Tailor the production capacity effortlessly by fine-tuning the screw speed, feeding velocity, or mold aperture. Achieve optimal output with versatile adjustments to suit your specific processing requirements.
Q: Can this machine adeptly process high humidity, impurities, or mixed plastic types? Is preprocessing such as crushing and cleaning necessary for the materials?
A: Certain models integrate seamlessly with pre-drying systems, like hopper dryers, tackling moisture challenges. However, high-humidity materials (e.g., unwashed recycled bottles) demand additional preprocessing, such as centrifugal dehydration, for optimal results.
Q: Is the equipment compatible with various melted plastic types? Are adjustments required when switching between raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with MI=10 processes more easily compared to HDPE with MI=2, showcasing our machine's adaptability to different materials.
Q: What strategies are employed to maintain the uniformity, density, and shape of the produced particles?
A: Achieve particle uniformity through expert screw design, such as a larger aspect ratio for enhanced plasticization, coupled with precise temperature control for consistent results.
The particle shape is masterfully controlled by the cutting method employed:
Underwater Strip Cutting: Delivers uniform, precision-grade particles, perfect for high-standard applications.
Hot Cutting Grain: Offers exceptional efficiency, though particles may exhibit slight burrs.
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