Soft Plastic Granulation Line
Customers have the flexibility to select from our range of two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. With a meticulously engineered design, our machines promise exceptional compatibility and superior granulation. Perfectly adapted for recycling contaminated waste and handling production scraps, our granulators stand out. Key features include a high torque, low-noise gearbox ensuring seamless operation, and a uniquely crafted screw design that enhances coordination, effectively mitigating issues like particle black spots and color discrepancies. To optimize output and energy efficiency, machines are outfitted with force feeding and a hydraulic mesh changer, adapted to the specific characteristics of different materials. Furthermore, the incorporation of vacuum and conventional exhaust systems allows for more efficient removal of moisture, gases, and impurities, resulting in consistently stable extrusion processes and the production of high-quality solid particles.
Hard Plastic Granulation Line
This advanced Machine Line harnesses heat to melt a variety of plastic raw materials, followed by a high-speed rotating cutter that precisely slices the melted plastic into small, uniform particles. The process involves rapid rotation, stirring, and friction, ensuring the plastic particles achieve consistent size and shape, thereby significantly enhancing their reprocessing capabilities. This efficient cutting mechanism is pivotal in boosting the overall performance and quality of recycled plastics.
This innovative Machine Line significantly contributes to minimizing plastic degradation while ensuring high-quality particle production, serving as an indispensable ally for clients engaged in recycling PP, PE, and other hard plastic materials. With its user-friendly operation, it represents a highly practical granulation recycling model, gaining widespread acclaim in the PP and PE recycling industry for its efficiency and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling stands as a formidable solution in combating environmental contamination. By significantly curbing the detrimental impacts of plastic waste, it ensures the preservation of precious land and water resources across the globe.
Resource Conservation: Engaging in the recycling and reuse of plastic products dramatically decreases the demand for virgin plastics. This not only conserves vital nonrenewable resources like oil but also fosters a more sustainable future.
2. Policy Support
Government Promotion: As environmental consciousness rises, governments worldwide are taking bold steps with numerous policies and regulations designed to bolster the plastic recycling industry's growth and sustainability.
Economic Incentives: In an effort to stimulate industry growth, some nations are offering lucrative tax breaks and subsidies to recycling companies, facilitating their expansion and innovation in this pivotal sector.
3. Market Demand
Enterprise Demand: Enterprises are increasingly aligning with environmental goals by integrating recycled plastics into their operations, thus minimizing their ecological footprint and championing sustainable practices.
Consumer Preference: The market is witnessing a surge in demand for eco-friendly products. Consumers are showing a strong willingness to spend more on items that proudly utilize recycled materials, driving a positive shift in purchasing behavior.
4. Technological Progress
Recycling Technology: The relentless pace of technological innovation is revolutionizing recycling processes, rendering them more efficient, cost-effective, and capable of delivering superior quality outputs.
Innovative Applications: Breakthroughs in new materials and processes are paving the way for recycled plastics to find applications in diverse fields such as construction, textiles, and beyond, expanding their utility and market reach.
5. Global Trends
International Cooperation: A robust global network of environmental organizations and enterprises is forging stronger partnerships, united in their quest to propel the development of the plastic recycling industry forward.
Standardization: The creation of international standards is integral in elevating the quality of recycled plastics, facilitating their seamless integration and circulation in the global marketplace.
The plastic recycling industry is poised for expansive growth, offering remarkable advantages. It not only mitigates environmental pollution and conserves resources but also thrives under the dual impetus of supportive policies and burgeoning market demand. With continuous technological advancements and enhanced global cooperation, the industry's future is exceedingly promising.
Q: What is the price of the plastic granulation line?
A: Pricing is influenced by factors such as the cleanliness level of the final material and the desired production capacity. Our experts are on hand to propose the most efficient granulation line blend tailored to fit within the customer's specified budget parameters.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best suited to my requirements?
A:Single Screw: Featuring a straightforward design and low cost, single screw granulators are ideal for processing standard plastics like PP and PE new materials. However, they offer limited versatility when handling mixed or impurity-laden recycled materials, with a restricted processing capacity.
Twin Screw: Boasting robust mixing capabilities, twin screw granulators excel in processing recycled or mixed materials such as PP and PE blends, or modified plastics requiring additives like flame retardants or colorants. They deliver higher yields and stability.
Triple Screw: Designed for applications demanding high output and precision, such as high-end engineering plastic granulation. Although they come at a higher cost with complex maintenance requirements, their performance in specialized scenarios is unmatched.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials and constrained budgets, a single screw granulator offers a cost-effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Discover our versatile Small Granulator, designed to handle 50-200 kg/hour. Ideal for startups or those engaged in small-scale production, this machine offers precision and efficiency right from the start.
Our Medium-Sized Granulator is your go-to solution for handling between 200-500 kg/hour. Widely utilized in recycling and modified plastic plants, it stands as a testament to robust performance and reliability.
Step up to the Large Granulator, engineered to process over 500 kg/hour. This powerhouse requires a high-power motor and advanced automation systems, making it perfect for large-scale industrial applications.
Fine-tune your production with our innovative adjustment method. Achieve optimal capacity by modifying the screw speed, feeding rate, or mold aperture, ensuring flexibility and precision.
Q: Can this machine expertly handle high humidity levels, impurities, or mixed plastic compositions? Are pre-processing steps like crushing and cleaning necessary for certain materials?
A: Many of our systems can seamlessly integrate with pre-drying solutions like hopper dryers. However, ultra-moist raw materials, such as unwashed recycled bottles, may require additional steps like centrifugal dehydration for optimal process efficiency.
Q: Is the machine versatile enough to support various types of melted plastics? Will I need to recalibrate the equipment when changing raw materials?
A: Materials with a higher melt index exhibit better flowability, making them easier to process. For instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2.
Q: What strategies are in place to regulate the uniformity, density, and shape of granulated particles?
A: The key to uniform particles lies in our superior screw design—opt for a larger aspect ratio for consistent plasticization. Additionally, precise temperature control is essential for maintaining quality.
The cutting method shapes the particles with precision:
Opt for Underwater Strip Cutting for uniform and high-precision demands, delivering perfectly regular particles.
Choose Hot Cutting Grain for speed and efficiency, though it may result in minor burrs.
Join forces with us to pioneer a sustainable revolution in plastic recycling, paving the way for a greener future.
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