Soft Plastic Granulation Line
Our granulation line offers a spectrum of customization, allowing clients to select from two-stage, three-stage, or four-stage machines tailored to their production demands. This exceptional design ensures outstanding compatibility and superior granulation results. Ideal for recycling contaminated waste and generating scraps, the granulator features a high-torque gearbox that promises low noise and seamless operation. The ingeniously crafted screw enhances coordination, thus reducing particle black spots and color discrepancies. Tailored to the unique characteristics of your material, the machine includes a forced feeding system and a hydraulic mesh changer to significantly boost capacity and optimize energy efficiency. Additionally, both vacuum and traditional exhaust systems effectively eliminate moisture, exhaust gases, and impurities—ensuring stable extrusion processes and the production of high-quality, solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line expertly heats and melts a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform melted plastic into small, uniform particles. During this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, enhancing the uniformity in size and shape of the particles. This process significantly boosts the reprocessing performance of the plastic, making it more efficient and effective for future applications.
This machine line is an invaluable asset in reducing plastic degradation and creating superior particles. It serves as an excellent aid for clients involved in recycling PP, PE, and other hard plastic materials. User-friendly and practical, this granulation recycling mode has become highly favored in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Cutting-edge Pollution Reduction: The art of plastic recycling takes a pivotal role in curbing environmental pollution caused by plastic waste, thereby safeguarding both land and water resources.
Resource Conservation at Its Finest: By embracing the recycling and reuse of plastic products, we successfully reduce the reliance on virgin plastics while conserving non-renewable resources like oil.
2. Policy Support
Governmental Promotion & Advocacy: With an ever-growing focus on environmental protection, governments globally are rolling out numerous policies and regulations that bolster the growth of the plastic recycling industry.
Incentives Galore: Some nations extend lucrative tax incentives and subsidies to plastic recycling companies, further boosting industry evolution.
3. Market Demand
Enterprise Enthusiasm: As environmental consciousness heightens, a surge of enterprises are opting for recycled plastics to lessen their ecological impact.
Consumer-Driven Preference: The quest for eco-friendly products is on the rise, with consumers eager to invest more in products crafted from recycled materials.
4. Technological Progress
Pioneering Recycling Technology: The relentless advancement in recycling technology propels the process towards greater efficiency, cost-effectiveness, and superior quality outcomes.
Innovative Applications Unleashed: Breakthroughs in new materials and procedures open avenues for recycled plastics across diverse sectors, including construction and textiles.
5. Global Trends
United International Cooperation: Environmental organizations and enterprises globally are joining hands to champion the plastic recycling industry's progress.
Standardization for Global Impact: Crafting international standards not only enhances recycled plastic quality but also facilitates its global market circulation and utilization.
With vast prospects and undeniable advantages, the plastic recycling industry stands as a beacon of hope. It not only mitigates environmental pollution and conserves resources but also experiences a dual boost from policy support and market demand. As technology advances and global cooperation solidifies, the industry is set for a luminous future.
Q: What is the price of the plastic granulation line?
A: Pricing is influenced by the customer's cleanliness standards for the final material and the desired production capacity. We provide the most effective granulation line recommendation based on their budget spectrum.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one should I choose for my needs?
A:Single Screw: Known for its simple structure and cost-effectiveness, it's ideal for regular plastics (like single material PP, PE new materials). However, it lacks adaptability for mixed or impurity-laden recycled materials and has limited processing capabilities.
Twin Screw: Equipped with robust mixing abilities, it's apt for processing recycled or mixed materials (e.g., PP, PE combinations) and modified plastics requiring additive integration (like flame retardants, colorants), offering superior yield and stability.
Triple Screw: Typically employed in high-output, high-precision scenarios (such as premium engineering plastic granulation), though it entails higher costs and complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is the go-to; whereas for single raw materials with budget constraints, a single screw granulator stands as a viable alternative.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Efficiently processes 50-200 kg/hour, making it the perfect choice for startups and small-scale production operations seeking versatility and performance.
Medium-Sized Granulator: Capable of handling 200-500 kg/hour, this granulator is a staple in recycling plants and modified plastic facilities, offering reliability and adaptability.
Large Granulator: Designed to exceed 500 kg/hour, it requires integration with a high-power motor and an advanced automation system for optimal performance.
Adjustment Method: Seamlessly adjust capacity by fine-tuning the screw speed, feeding rate, or mold aperture to meet various production demands.
Q: Can the Versatile Granulation Machine efficiently manage high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary before processing?
A: Some equipment models come with integrated pre-drying systems, such as hopper dryers. However, raw materials with high humidity, like unwashed recycled bottles, demand additional pre-treatment, such as centrifugal dehydration, to ensure efficiency.
Q: Does the machine cater to various types of melted plastics, and is equipment adjustment required when switching different raw materials?
A: Materials with a higher melt index boast better flowability. For instance, LDPE with MI=10 is more straightforward to process compared to HDPE with MI=2, streamlining production processes.
Q: What measures are in place to control the uniformity, density, and shape of granulated particles?
A: Particle uniformity is primarily determined by sophisticated screw design, such as larger aspect ratios promoting more uniform plasticization, and precise temperature control.
The shape of the particles is influenced by the cutting method employed:
Underwater Strip Cutting: Yields regular particles ideal for high-precision applications, ensuring top-notch quality.
Hot Cutting Grain: Offers high efficiency, although it may occasionally produce particles with minor burrs.
Join Forces with Us to Pioneer a Sustainable Future in Plastic Recycling
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