Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines tailored to their specific production needs. This innovative design ensures exceptional compatibility and superior granulation results. The granulator excels in recycling contaminated waste and crafting scraps. Key features include a high-torque gearbox designed for low noise and smooth performance. The advanced screw design enhances coordination, effectively addressing issues like particle black spots and color variation. To optimize efficiency and conserve energy, forced feeding and a hydraulic mesh changer are incorporated based on material characteristics. Additionally, vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and premium solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line efficiently heats and melts diverse plastic raw materials. Employing a high-speed rotating cutter, it expertly transforms the melted plastic into uniform, small particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring consistency in the size and shape of the particles, thereby enhancing the reprocessing capabilities of the plastic.
The Machine Line significantly minimizes plastic degradation while producing superior quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. With its user-friendly operation, this granulation recycling mode is highly practical and has gained immense popularity in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling plays a pivotal role in drastically cutting down the environmental pollution caused by plastic waste. It serves as a guardian for our precious land and water resources, minimizing potential damage and fostering a cleaner planet.
Resource Conservation: By actively recycling and reusing plastic products, we can significantly lower the dependence on virgin plastics. This prudent approach not only conserves non-renewable resources like oil but also champions sustainable practices.
2. Policy Support
Government Promotion: In response to the pressing need for environmental protection, governments globally are rolling out an array of supportive policies and regulations. These initiatives are designed to encourage and bolster the burgeoning plastic recycling industry.
Economic Incentives: Many nations are offering attractive tax incentives and subsidies to plastic recycling enterprises, providing a fertile ground for industry growth and development.
3. Market Demand
Enterprise Demand: With a heightened consciousness towards environmental sustainability, an increasing number of enterprises are turning to recycled plastics as a means to lessen their ecological impact.
Consumer Preference: The surge in demand for eco-friendly products is undeniable, with consumers exhibiting a willingness to pay a premium for goods that incorporate recycled materials, reflecting a commitment to a sustainable future.
4. Technological Progress
Recycling Technology: Innovations in plastic recycling technology continue to make remarkable strides, elevating efficiency, reducing costs, and enhancing the overall quality of the recycling process.
Innovative Applications: Cutting-edge advancements in materials and processes are unlocking new possibilities for recycled plastics, with applications spanning diverse fields such as construction materials and textiles.
5. Global Trends
International Cooperation: A synergy of efforts is underway as environmental organizations and enterprises worldwide collaborate to propel the plastic recycling industry forward on a global scale.
Standardization: The establishment of international standards is crucial in elevating the quality of recycled plastics, thereby streamlining their circulation and enhancing their utilization in the global marketplace.
The plastic recycling industry boasts an expansive horizon and undeniable strengths. Not only does it mitigate environmental pollution and conserve precious resources, but it also enjoys robust support from policies and an ever-growing market demand. With relentless technological progress and strengthened global cooperation, the industry is poised for an even brighter future.
Q: What is the price of a Plastic Granulation Line?
A: Pricing is tailored to the customer's specific requirements regarding the cleanliness of the final material and desired production capacity. We are committed to recommending the most efficient granulation line combination, perfectly aligned with the client's budgetary framework.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one best fits my needs?
A:Single Screw: Features a straightforward design with a cost-effective edge. Best suited for processing standard plastics like single-material PP, PE new materials. However, it exhibits limited adaptability to mixed or impurity-laden recycled materials, with constrained processing capabilities.
Twin Screw: Boasts exceptional mixing prowess, ideal for handling recycled and mixed materials, such as PP, PE blends, or modified plastics requiring additive incorporation (e.g., flame retardants, colorants). Delivers superior yield and stability.
Triple Screw: Typically utilized in scenarios demanding high output and precision, such as high-end engineering plastic granulation. Despite its higher costs and complex maintenance, it stands out for its unparalleled performance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, if operating with single raw materials and a constrained budget, a single screw granulator offers an excellent alternative.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small granulator: With a capacity of 50-200 kg/hour, this compact powerhouse is perfect for startups and small-scale productions, offering precision and efficiency tailored to meet your burgeoning needs.
Medium sized granulator: Engineered for seamless integration into recycling and modified plastic plants, these units deliver a robust output of 200-500 kg/h, ensuring reliable performance and scalability for your operations.
Large granulator: Designed for high-volume demands with outputs exceeding 500 kg/hour, these machines require a high-power motor and sophisticated automation systems, making them ideal for extensive industrial applications.
Adjustment method: Fine-tune your production line with ease - adjust capacity through variations in screw speed, feeding speed, or mold aperture, ensuring optimal performance and product consistency.
Q: Can it handle high humidity, impurities, or mixed plastics? Are there any pre-processing requirements such as crushing and cleaning?
A: Our advanced systems can incorporate pre-drying solutions, such as a hopper dryer, but raw materials with high moisture (e.g., unwashed recycled bottles) may necessitate additional pre-treatment like centrifugal dehydration.
Q: Does the machine accommodate various melted plastic types, and is adjustment necessary when changing raw materials?
A: A higher melt index signifies enhanced material flowability; for instance, LDPE with an MI of 10 is simpler to process than HDPE with an MI of 2, streamlining operations.
Q: What techniques ensure control over the uniformity, density, and shape of the particles produced?
A: Particle uniformity is optimized through advanced screw designs, such as employing a more extensive aspect ratio for enhanced plasticization uniformity, alongside precise temperature regulation.
The particle shape is determined by the cutting method:
Underwater strip cutting: Achieve regular particle shapes, perfectly suited for applications demanding high precision.
Hot cutting grain: Offers high efficiency, though may result in particles with burrs.
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