Introducing the Soft Plastic Granulation Line: A revolutionary solution for transforming soft plastics into high-quality granules. Experience superior efficiency and precision in every cycle, tailored for the most demanding recycling needs.
Our versatile granulators offer unparalleled customization, allowing customers to select from two-stage, three-stage, or four-stage configurations to perfectly match their production goals. The innovative design ensures exceptional compatibility and granulation performance, making it ideal for recycling challenging waste streams and producing high-quality scraps. Featuring a robust high-torque gearbox for ultra-smooth and low-noise operation, along with a special screw design that integrates seamlessly to significantly reduce particle black spots and color inconsistencies. The machine adapts to material characteristics with precision, equipped with forced feeding and a hydraulic mesh changer for optimized capacity and energy efficiency. Moreover, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and superior particle integrity.
Harness the power of the Hard Plastic Granulation Line, engineered for excellence in hard plastic recycling processes. Transform tough materials into perfectly sized granules with ease and precision.
This state-of-the-art Machine Line expertly heats and melts diverse plastic raw materials, utilizing a high-speed rotating cutter to craft small, uniform particles. As the plastic is cut, it undergoes rapid rotation, stirring, and friction, ensuring unparalleled uniformity in particle size and shape. This process significantly enhances the plastic's reprocessing capabilities, setting a new standard in recycling efficiency.
The Machine Line is an indispensable asset for reducing plastic degradation and producing superior particles, particularly in recycling PP, PE, and other hard plastic materials. Its user-friendly design simplifies operation, establishing it as a highly practical granulation recycling solution favored in the PP and PE recycling industry. Experience the pinnacle of recycling technology and elevate your production quality.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental Protection
Reducing Pollution: Plastic recycling plays a pivotal role in significantly diminishing the environmental impact caused by plastic waste, thereby minimizing the detrimental effects on our precious land and water resources.
Resource Conservation: Through the recycling and repurposing of plastic products, we can markedly decrease the demand for virgin plastics, thus preserving invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: In a global effort towards a greener future, governments across the world are intensifying their focus on environmental conservation by introducing a plethora of policies and regulations designed to encourage and propel the advancement of the plastic recycling industry.
Economic Incentives: In an effort to further support industry growth, governments in certain nations offer attractive tax incentives and subsidies to plastic recycling companies.
3. Market Demand
Enterprise Demand: With the burgeoning awareness of environmental preservation, an increasing number of enterprises are opting to utilize recycled plastics, significantly reducing their ecological footprint.
Consumer Preference: As the demand for eco-friendly products rises, consumers are increasingly willing to pay a premium for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advancement of plastic recycling technology is enhancing the efficiency, cost-effectiveness, and quality of the recycling process.
Innovative Applications: The introduction of new materials and processes is paving the way for recycled plastics to be utilized in diverse fields, including building materials and textiles.
5. Global Trends
International Cooperation: A collective global effort is underway as environmental organizations and enterprises collaborate to drive forward the development of the plastic recycling industry.
Standardization: The establishment of international standards is crucial in improving the quality of recycled plastics, fostering their global circulation and utilization.
The plastic recycling industry's future is bright, distinguished by vast prospects and notable advantages. It not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and market demand. Technological advancements and global cooperation are set to further propel the industry towards an even more promising horizon.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and the desired production capacity. We are adept at recommending the most efficient granulation line configuration that aligns with the customer's budgetary needs.
Q: What distinguishes single, twin, and triple screw granulators? Which is most suitable for my needs?
A:Single Screw: Characterized by a simple structure and low cost, single screw granulators are ideal for processing straightforward plastics (like single material PP, PE new materials). However, they exhibit limited adaptability to mixed materials or recycled plastics containing impurities, with restricted processing capabilities.
Twin Screw: With robust mixing abilities, twin screw granulators efficiently handle recycled and mixed materials (such as PP, PE blends) or modified plastics requiring additive incorporation (like flame retardants, colorants), offering higher yield and stability.
Triple Screw: Generally employed for scenarios necessitating high output and precision (such as high-end engineering plastic granulation), triple screw granulators come with high costs and complex maintenance requirements.
Suggestion: For recycled or modified mixed raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials under a constrained budget, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offering a remarkable capacity of 50-200 kg/hour, this model is perfectly tailored for startups or small-scale production environments, delivering efficiency and performance in a compact form.
Medium-Sized Granulator: Boasting a robust 200-500 kg/h capacity, this granulator is a staple in recycling plants and modified plastic plants, providing reliable processing power for medium-scale operations.
Large Granulator: With a capacity exceeding 500 kg/hour, this powerhouse requires pairing with a high-power motor and an advanced automation system, making it ideal for large-scale industrial applications.
Adjustment Method: Effortlessly achieve capacity adjustment by fine-tuning the screw speed, modulating the feeding speed, or altering the mold aperture to suit specific production needs.
Q: Is it capable of handling high humidity, impurities, or mixed plastics? Does the material require pre-processing, such as crushing and cleaning?
A: Certain equipment can be seamlessly integrated with a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, necessitate additional pre-treatment steps, including centrifugal dehydration, to ensure optimal functionality.
Q: Does the equipment support various types of melted plastics? Is any adjustment required when switching between different raw materials?
A: Materials with a higher melt index exhibit enhanced flowability, which simplifies processing. For instance, LDPE with a melt index of MI=10 is easier to process compared to HDPE with an MI=2, highlighting the importance of selecting the appropriate material grade.
Q: What measures are in place to control the uniformity, density, and shape of particles?
A: The uniformity of particles is highly influenced by the screw design, with a larger aspect ratio promoting more uniform plasticization. Additionally, precise temperature control plays a crucial role in achieving consistent particle quality.
The particle shape is intricately determined by the cutting method employed:
Underwater Strip Cutting: This technique yields regular-shaped particles, perfectly suited for applications demanding high precision.
Hot Cutting Grain: Known for its high efficiency, this method may result in particles with burrs, depending on specific production requirements.
Partner with Us for a Sustainable Future in Plastic Recycling: Embrace cutting-edge technology and innovation to drive sustainable practices in the plastic recycling industry. Together, we can make a significant impact on environmental conservation.
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