Advanced Granulation Extruder for Soft and Hard Plastic Waste

Product Description

 

Soft Plastic Granulation Line

Customers are presented with the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their specific production requirements. Our ingeniously crafted design promises unparalleled compatibility and superior granulation. This granulator excels in recycling even the dirtiest waste and efficiently producing scraps. The gearbox boasts a high torque design, ensuring low noise and seamless operation. It features a unique screw design that ensures harmonious coordination, effectively mitigating issues like particle black spots and color differences. Depending on the material's characteristics, it includes a forced feeding and hydraulic mesh changer, optimizing capacity and offering substantial power savings. Moreover, our vacuum and conventional exhaust systems expertly eliminate moisture, exhaust gases, and impurities, guaranteeing a consistently stable extrusion process and the generation of high-quality solid particles.

Hard Plastic Granulation Line

This state-of-the-art Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it precisely slices the melted plastic into small, uniform particles. During this cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring the size and shape of the plastic particles are consistently uniform. This process significantly enhances the reprocessing performance of the plastic, making it an indispensable asset in plastic granulation.

Our Machine Line is pivotal in minimizing plastic degradation and delivering superior particle production. It's a valuable asset for clients recycling PP, PE, and other hard material plastics. Effortlessly operable, this machine represents a highly practical granulation recycling model that has earned widespread acclaim in the realm of PP and PE recycling.

Model	Power	Rotating Diameter	First Stage Motor Power	Second Stage Motor Power	Production Capacity	Screw Draw Ratio
DL-R85	37/55KW	85mm	55KW	18.5KW	180-250KG/H	1:33
DL-R100	45/75KW	100mm	90KW	30KW	280-350KG/H
DL-R120	55/90KW	120mm	110KW	45KW	350-450KG/H
DL-R160	90/160KW	160mm	180KW	55KW	650-750KG/H
DL-R180	132/200KW	180mm	250KW	55KW	800-1000KG/H
DL-R200	160/250KW	200mm	315KW	75KW	1100-1400KG/H

Parts Brand

Prospects and Advantages of the Plastic Recycling Industry

1. Environmental Protection
Reducing Pollution: Through innovative plastic recycling, we significantly curb the environmental menace posed by plastic waste, safeguarding precious land and water resources from potential harm.
Resource Conservation: Recycling and reusing plastics diminishes the dependency on virgin plastics, thus conserving vital non-renewable resources like oil, paving the way for a sustainable future.

2. Policy Support
Government Promotion: Governments globally are prioritizing environmental stewardship with a plethora of policies and regulations designed to catalyze the flourishing growth of the plastic recycling sector.
Economic Incentives: Many nations offer enticing tax incentives and substantial subsidies to expedite the growth and innovation within the plastic recycling industry.

3. Market Demand
Enterprise Demand: As environmental awareness reaches new heights, enterprises increasingly turn to recycled plastics to minimize their ecological impact, showcasing corporate environmental responsibility.
Consumer Preference: There's a burgeoning demand for eco-friendly products, with consumers showing a willingness to invest more in products crafted from recycled materials.

4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technologies are streamlining processes, making them more economical, efficient, and yielding superior quality outputs.
Innovative Applications: The birth of new materials and processes is unlocking myriad applications of recycled plastics across diverse sectors, including construction and fashion.

5. Global Trends
International Cooperation: Worldwide, environmental bodies and enterprises are forging strong alliances to collectively advance the plastic recycling industry's evolution.
Standardization: The establishment of uniform international standards elevates the quality of recycled plastics, enhancing their global market circulation and application.

The plastic recycling sector is poised for remarkable growth, offering immense environmental and resource-saving benefits. Bolstered by policy endorsements and robust market demand, coupled with technological innovations and fortified global partnerships, the industry is set to thrive, heralding a sustainable future.

Q: What is the price of a plastic granulation line?

A: The cost varies based on the desired cleanliness level of the final material and required production capacity. We offer tailored recommendations for the most efficient granulation line, aligned with your budgetary constraints.

Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?

A:Single Screw: Known for its simplicity and cost-effectiveness, ideal for standard plastics like PP and PE. However, it has limited adaptability for mixed or impure recycled materials, offering a basic processing capability.

Twin Screw: Boasting powerful mixing capabilities, it excels in handling recycled and mixed materials, such as modified plastics needing additives, ensuring higher yields and consistency.

Triple Screw: This advanced option is perfect for high-precision, high-output needs, like sophisticated engineering plastics, though it comes with higher costs and maintenance demands.

Suggestion: For recycled or modified mixed materials, opt for twin-screw granulators. If dealing with single materials and operating on a budget, single screw granulators remain a viable choice.

Q: What is the hourly or daily production range? Can it be adjusted?

A: Introducing our Small Granulator: Engineered to efficiently handle 50-200 kg/hour, this compact powerhouse is perfect for startups and small-scale production ventures. Experience seamless plastic waste transformation with ease.

Our Medium-Sized Granulator: A staple in recycling plants and modified plastic facilities, this robust machine manages 200-500 kg/h, offering reliability and excellent performance for larger operations.

Meet the Large Granulator: Designed for extensive production needs, it processes above 500 kg/hour. It seamlessly integrates with high-power motors and automation systems, providing unmatched efficiency.

Versatile Adjustment Method: Effortlessly adjust capacity by fine-tuning the screw speed, feeding speed, or mold aperture, ensuring precise control over the production process.

Q: Can the machine tackle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning required?

A: Integrate with Pre-Drying Systems: Some models support pre-drying with systems like a hopper dryer. However, high humidity materials, such as unwashed recycled bottles, necessitate additional pre-treatment like centrifugal dehydration.

Q: Does the equipment accommodate various melted plastic types? Are adjustments necessary when switching raw materials?

A: Material Compatibility: Higher melt index materials flow more easily (e.g., LDPE with MI=10 processes more smoothly than HDPE with MI=2), reducing the need for frequent adjustments.

Q: What strategies ensure consistent particle uniformity, density, and shape?

A: Achieving Particle Consistency: Particle uniformity hinges on screw design, such as a larger aspect ratio for enhanced uniform plasticization, coupled with precise temperature control.

Cutting Method Determines Particle Shape:

Underwater Strip Cutting: Produces regular particles ideal for high-precision demands.

Hot Cutting Grain: Maximizes efficiency, though slight burrs may occur.

 

Join Forces with Us for a Greener Tomorrow in Plastic Recycling: Together, let's create a sustainable future in the world of plastic recycling.