Soft Plastic Granulation Line
Discover the unparalleled versatility of our cutting-edge granulation machines, expertly designed for the efficient recycling of soft plastics. Choose from two-stage, three-stage, or four-stage configurations to perfectly match your production needs. Our innovative design ensures superior compatibility and optimal granulation results. Ideal for processing dirty waste and transforming scrap materials, each granulator features a high-torque, low-noise gearbox for seamless operation. The specialized screw design enhances coordination, tackling issues like particle black spots and color inconsistencies with ease. Tailored to material characteristics, our machines include a forced feeding system and hydraulic mesh changer, boosting capacity while conserving energy. Moreover, our advanced vacuum and conventional exhaust systems excel at removing moisture, gases, and impurities, ensuring consistently stable extrusion and superior solid particle quality.
Hard Plastic Granulation Line
Elevate your plastic recycling capabilities with our advanced Machine Line—designed to transform hard plastic waste into uniform, high-quality granules. Experience the power of precision as the machine heats and melts various plastics, while a high-speed rotating cutter expertly slices the molten material into perfectly uniform particles. This dynamic process involves rapid rotation, stirring, and friction, ensuring uniform size and shape, ultimately enhancing the reprocessing performance of your plastic materials.
Our Machine Line stands as an indispensable ally in the battle against hard plastic waste, significantly minimizing degradation while producing superior granules. An ideal choice for PP, PE, and other hard plastics recycling, this machine is celebrated for its practical and user-friendly design, making it a standout solution in the realm of plastic recycling. Its popularity in PP and PE recycling speaks volumes about its efficiency and ease of operation, offering a seamless granulation experience for all users.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling significantly curtails environmental pollution resulting from plastic waste, thereby safeguarding our land and water resources from extensive harm.
Resource Conservation: By embracing recycling and reusing plastic products, we can diminish the demand for virgin plastics and conserve precious non-renewable resources like oil, contributing to a sustainable future.
2. Policy Support
Government Promotion: Worldwide governmental bodies are prioritizing environmental preservation, implementing an array of policies and regulations to actively encourage and bolster the plastic recycling industry's growth.
Economic Incentives: Numerous countries offer attractive tax benefits and subsidies to plastic recycling companies, fostering their development and propelling the industry's progress.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are opting for recycled plastics to lessen their ecological impact and showcase their commitment to sustainability.
Consumer Preference: There's been a noticeable surge in demand for eco-friendly products, with consumers expressing a readiness to pay more for items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Advancements in recycling technology have revolutionized the process, making it more efficient, cost-effective, and capable of delivering superior quality.
Innovative Applications: Cutting-edge materials and processes are expanding the horizon for recycled plastics, enabling their use across diverse domains, including building materials and textiles.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are reinforcing collaborations to collectively advance the plastic recycling industry's development.
Standardization: The establishment of international standards enhances the quality of recycled plastics, promoting their circulation and application within the global marketplace.
The plastic recycling industry holds immense promise and presents significant advantages. It not only mitigates environmental pollution and conserves resources but also benefits from robust policy support and burgeoning market demand. With ongoing technological advancements and intensified global collaboration, the industry is poised for a luminous future.
Q: What is the price of plastic granulation line?
A: The pricing depends on the cleanliness level of your final material and the desired production capacity. We are ready to recommend the most cost-effective granulation line combination tailored to your budgetary constraints.
Q: What are the differences between single-screw, twin-screw, and triple-screw granulators? Which one best suits my needs?
A:Single Screw: This option features a simple structure and lower cost, ideally suited for processing standard plastics like single-material PP and PE, though it has limited adaptability to mixed or impurity-laden recycled materials and processing capacity.
Twin Screw: With robust mixing capabilities, it's perfect for handling recycled and mixed materials (e.g., PP, PE blends) or modified plastics needing additives like flame retardants and colorants, offering higher yield and consistent stability.
Triple Screw: Primarily used for high-output and precision-demanding scenarios like high-end engineering plastic granulation, though it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with single materials on a tight budget, the single-screw granulator is a commendable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Explore our Small Granulator, designed for budding entrepreneurs or those with small-scale production needs, capable of processing 50-200 kg/hour with efficiency and precision.
Discover the versatility of our Medium-Sized Granulator, a staple in recycling facilities and modified plastic plants, with a capacity of 200-500 kg/h, engineered for optimal performance.
Experience the power of our Large Granulator, tailored for heavy-duty operations, with capacities exceeding 500 kg/hour. This robust machine pairs perfectly with high-power motors and advanced automation systems.
Adjustment Method: Seamlessly customize production capacity by adjusting the screw speed, feeding speed, or mold aperture, ensuring flexibility and precision in your operations.
Q: Can it adeptly manage high humidity levels, impurities, or a mixture of plastics? Is pre-processing, such as crushing and cleaning, necessary?
A: Yes, certain equipment can be combined with a pre-drying system, like a hopper dryer. However, materials with significant moisture content, such as unwashed recycled bottles, will benefit from additional pre-treatment like centrifugal dehydration.
Q: Is the system compatible with various types of melted plastics? Are adjustments required when changing raw materials?
A: Yes, indeed. The greater the melt index, the more fluid the material, making plastics like LDPE with MI=10 easier to process compared to HDPE with MI=2. Adjust accordingly to ensure seamless transitions.
Q: What are the best practices for controlling the uniformity, density, and shape of the granulated particles?
A: Achieve particle uniformity through precise screw design and accurate temperature control. For example, a larger aspect ratio in screws leads to more consistent plasticization.
The particle shape is largely influenced by the cutting method employed:
Underwater Strip Cutting: Produces regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though it's important to note potential burr formation.
Join Forces with Us to Pave the Way for a Greener Tomorrow in Plastic Recycling
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