Soft Plastic Granulation Line
Customers can tailor their choices with two-stage, three-stage, and four-stage machines, each expertly crafted to meet diverse production demands. Our innovative design ensures remarkable compatibility and superior granulation, making the granulator exceptionally adept at recycling dirty waste and efficiently producing scraps. Key features include a high-torque, low-noise gearbox for smooth, seamless operation, and a specially engineered screw design that enhances coordination, dramatically reducing issues of particle black spots and color discrepancies. Depending on material characteristics, the granulator is equipped with a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity while conserving energy. Additionally, the vacuum and conventional exhaust systems are ingeniously designed to thoroughly eliminate moisture, exhaust gases, and impurities, ensuring a stable extrusion process and the formation of high-quality solid particles.
Hard Plastic Granulation Line
This extraordinary Machine Line is designed to expertly heat and melt various plastic raw materials. Through the use of a high-speed rotating cutter, it transforms the melted plastic into small, precisely uniform particles. During the cutting process, the plastic experiences rapid rotation, stirring, and rubbing, which results in more consistent particle size and shape. This enhances the plastic's reprocessing capabilities, ensuring superior performance.
The Machine Line is instrumental in minimizing plastic degradation, producing higher quality particles, and serves as an invaluable asset for clients in the recycling of PP, PE, and other hard material plastics. Its user-friendly operation and practicality make it a highly sought-after granulation recycling solution, enjoying widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Step into a cleaner, greener future as plastic recycling dramatically slashes the pollution burden on our ecosystems. By managing plastic waste efficiently, we minimize damage to precious land and water resources.
Resource Conservation: Harness the power of recycling to drastically diminish the need for virgin plastics. By reusing plastic products, we conserve vital non-renewable resources, such as oil, ensuring a sustainable future.
2. Policy Support
Government Promotion: Nations globally are recognizing the urgent need for environmental stewardship and are rolling out a plethora of policies and regulations, enthusiastically encouraging the boom of the plastic recycling industry.
Economic Incentives: In various regions, governments are actively offering tax breaks and subsidies, paving the way for plastic recycling companies to thrive, further fueling industry growth.
3. Market Demand
Enterprise Demand: As the tide of environmental awareness rises, more businesses opt for recycled plastics to make a lasting positive impact on their ecological footprint.
Consumer Preference: Environmentally conscious consumers are driving demand sky-high for products crafted from recycled materials, even willing to pay a premium for eco-friendly alternatives.
4. Technological Progress
Recycling Technology: The relentless march of innovation is making plastic recycling smarter, faster, and more economical, raising the bar for quality along the way.
Innovative Applications: Discover new horizons as cutting-edge materials and processes unlock diverse uses for recycled plastics, spanning construction, textiles, and beyond.
5. Global Trends
International Cooperation: A global wave of collaboration among environmental organizations and enterprises is catalyzing the growth of the plastic recycling industry.
Standardization: International standards are the keystone in elevating the caliber of recycled plastics, promoting their seamless integration into the worldwide market.
The plastic recycling industry is poised for a revolution, offering vast horizons and unparalleled benefits. Beyond curbing pollution and conserving natural resources, the sector is buoyed by robust policy support and soaring market demand. With relentless technological strides and a surge in global partnerships, the future of the plastic recycling industry shines brighter than ever.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the customer's specific needs for final material cleanliness and desired production capacity. Our expert team is ready to recommend an ideal granulation line tailored to your budget and operational goals.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is the best fit for my operation?
A:Single Screw: Boasting a simple, cost-effective design, this option is perfect for handling ordinary plastics like single material PP or PE. However, it offers less flexibility for mixed or impurity-laden recycled materials and has a limited processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, this granulator excels with recycled, mixed, and modified plastics, especially those requiring additives like flame retardants. It delivers exceptional yield and stability.
Triple Screw: Tailored for scenarios demanding high output and precision, such as high-end engineering plastic granulation. While it offers top-tier performance, it comes with greater costs and complexity in maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is ideal. If dealing with a single material and facing budget constraints, consider the reliable single screw granulator.
Q: What is the hourly or daily production range? Is it adjustable?
A: Small Granulator: With an output range of 50-200 kg/hour, this model is tailored for startups or small-scale operations, offering flexibility for varying production needs.
Discover our medium-sized granulator, a powerhouse handling capacities from 200 to 500 kg/h. Perfectly suited for recycling plants and modified plastic facilities, it ensures efficient operations and optimized productivity.
Our large granulator stands ready to transform your operations with impressive processing capability of over 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems for unparalleled performance.
Effortlessly adjust production capacity with our versatile adjustment methods. Tweak the screw speed, feeding speed, or mold aperture to match your specific operational needs.
Q: Can this machinery adeptly manage high humidity, impurities, or diverse plastic mixes? Is pre-processing such as crushing and cleaning necessary?
A: Our cutting-edge equipment can incorporate pre-drying systems like hopper dryers. However, for handling high humidity raw materials, additional pre-treatment such as centrifugal dehydration is essential to ensure optimal performance.
Q: Is the machine versatile enough to support various types of melted plastics? What adjustments are needed when switching between different raw materials?
A: Material flowability increases with the melt index, making materials like LDPE (MI=10) easier to process compared to HDPE (MI=2). This versatility enhances efficiency across diverse applications.
Q: What are the techniques involved in controlling the uniformity, density, and shape of the granulated particles?
A: Particle uniformity is heavily influenced by our innovative screw design, with features like a larger aspect ratio ensuring more consistent plasticization. Precision temperature control further enhances this uniformity.
The method of cutting dictates the particle shape:
Underwater strip cutting delivers regular particles, meeting high-precision demands with ease;
Hot cutting grain: This method emphasizes speed and efficiency, although it may result in minor burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Join Zhangjiagang Deling Machinery Co, Ltd in leading the way toward an eco-friendly tomorrow through innovative recycling solutions.
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