Soft Plastic Granulation Line
Choose from our versatile options of two-stage, three-stage, and four-stage machines tailored to your production needs. Expertly designed to ensure seamless compatibility and superior granulation, this advanced granulator is perfect for recycling dirty waste and producing high-quality scraps. With a high-torque gear box, experience low noise levels and smooth operation. The unique screw design enhances coordination, effectively minimizing particle black spots and color difference issues. Adapted to the material's characteristics, it features a forced feeding mechanism and hydraulic mesh changer to boost capacity and conserve power. Plus, our vacuum and conventional exhaust systems efficiently remove moisture, exhaust gases, and impurities, ensuring stable extrusion and premium solid particles.
Hard Plastic Granulation Line
Our cutting-edge Machine Line expertly melts and processes various plastic raw materials using a high-speed rotating cutter that meticulously transforms melted plastic into small, uniform particles. During this process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in the size and shape of plastic particles while significantly enhancing reprocessing performance.
This Machine Line is your reliable partner in minimizing plastic degradation and producing superior particles, proving indispensable for clients recycling PP, PE, and other hard material plastics. User-friendly and efficient, this practical granulation recycling mode has gained immense popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: The movement towards plastic recycling is pivotal in diminishing the environmental pollution inflicted by plastic waste. Through this green initiative, we safeguard and preserve our vital land and water resources.
Resource conservation: Recycling and repurposing plastic products lead to a decreased reliance on virgin plastics, conserving invaluable non-renewable resources like oil and promoting sustainable development.
2. Policy support
Government promotion: Globally, governments are galvanizing efforts towards environmental sustainability by implementing a suite of policies and regulations to bolster the burgeoning plastic recycling industry.
Economic incentives: To catalyze industry growth, some nations are offering enticing tax incentives and subsidies to companies immersed in plastic recycling, further cementing their commitment to a greener future.
3. Market demand
Enterprise demand: With environmental consciousness on the rise, enterprises are increasingly opting for recycled plastics to mitigate their ecological impact, demonstrating corporate responsibility and innovation.
Consumer preference: Eco-friendly products are rapidly gaining traction, with consumers showing willingness to invest more in products crafted from recycled materials, reflecting a shift in consumer values.
4. Technological progress
Recycling technology: The evolution of recycling technology is revolutionizing the process, enhancing efficiency, reducing costs, and ensuring superior quality in recycled plastics.
Innovative applications: Groundbreaking advancements in materials and processes are expanding the horizons for recycled plastics, paving the way for their use in diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are forging alliances, collectively accelerating the development and impact of the plastic recycling industry on a global scale.
Standardization: Establishing international standards is instrumental in elevating the quality of recycled plastics, facilitating their global circulation and utilization.
The plastic recycling industry holds immense potential and unique advantages. It not only tackles environmental challenges and conserves resources but also thrives under the dual boost of government policies and market demand. As technology continues to evolve and global collaboration strengthens, the future of the plastic recycling industry shines brightly.
Q: What is the price of plastic granulation line?
A: The cost is contingent upon the desired cleanliness level of the final product and the intended production capacity. We offer tailored recommendations to meet customer needs within their budget, optimizing the granulation line for efficiency and effectiveness.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple build and economical pricing, it is adept at processing standard plastics like PP and PE. However, it struggles with mixed or impurity-laden materials, offering limited processing capacity.
Twin screw: Boasting robust mixing capabilities, it excels in handling recycled and mixed materials or modified plastics requiring additives. It ensures higher output and operational stability, ideal for versatile applications.
Triple screw: Ideal for scenarios demanding high output and precision like high-end engineering plastic granulation. It offers superior performance but comes with higher costs and complex maintenance needs.
Suggestion: For recycled or mixed-modified raw materials, the twin-screw granulator is recommended. Conversely, if dealing with single raw materials and a tighter budget, the single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator, an ideal choice for startups or small-scale production! With a capacity ranging from 50 to 200 kg/hour, it efficiently caters to your emerging business needs.
Discover the versatility of our Medium-Sized Granulator, perfect for recycling plants and modified plastic facilities! This powerhouse handles 200 to 500 kg/h, ensuring robust performance and reliable results.
Experience the ultimate power with our Large Granulator, designed for operations exceeding 500 kg/hour. Pair it with a high-power motor and advanced automation system for seamless, efficient production.
Easily adjust capacity with our precise adjustment methods: modify screw speed, feeding rate, or mold aperture to meet your production demands effortlessly.
Q: Can our granulation machines handle high humidity, impurities, or mixed plastics? Is pre-processing, like crushing and cleaning, necessary for materials?
A: Our machines can be equipped with a pre-drying system, such as a hopper dryer, ensuring seamless integration. However, highly humid materials, like unwashed recycled bottles, may need additional pre-treatment, like centrifugal dehydration.
Q: Are our granulators compatible with various types of melted plastics? Is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability, making processing easier. For instance, LDPE with an MI of 10 is simpler to handle than HDPE with an MI of 2.
Q: How do we ensure control over the uniformity, density, and shape of particles in our granulation process?
A: Uniformity in particle production is influenced by our expertly designed screws. A larger aspect ratio contributes to more consistent plasticization, while precise temperature control guarantees accuracy.
The shape of the particles results from our state-of-the-art cutting methods:
Opt for Underwater Strip Cutting for regular-shaped particles that meet high-precision requirements.
Choose Hot Cutting Grain for high-efficiency output; note that some burrs may occur.
Partner with Zhangjiagang Deling Machinery Co, Ltd for a Sustainable Future in Plastic Recycling. Embrace innovation with our Energy-Efficient HDPE Granulation Machine for Plastic Waste Solutions.
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