Soft Plastic Granulation Line
Elevate your recycling capabilities with our exceptional plastic granulator, designed for versatility and efficiency. Customers have the flexibility to select machines tailored to their production needs, available in two-stage, three-stage, and four-stage options. Our granulator offers unparalleled compatibility and precision in granulation, making it ideal for recycling soiled waste and processing scrap materials. Featuring a high torque gear box for low-noise, smooth operation, and a specialized screw design that optimizes coordination, our machine addresses issues such as particle black spots and color variations. Equipped with a forced feeding system and hydraulic mesh changer, it enhances material processing capacity while conserving power. Furthermore, integrated vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and superior solid particles.
Hard Plastic Granulation Line
Experience the pinnacle of plastic recycling with our cutting-edge Machine Line, engineered to transform a variety of plastic raw materials into small, uniform particles through a seamless heating and melting process. Employing a high-speed rotating cutter, this machine achieves remarkable uniformity in particle size and shape by vigorously rotating, stirring, and rubbing the melted plastic. The result is an enhanced reprocessing performance, allowing your recycled plastic to meet the highest standards of quality and efficiency.
Our Machine Line is your ultimate solution for reducing plastic degradation and achieving superior particle quality, especially when recycling PP, PE, and other hard materials. This user-friendly and highly practical granulation recycling mode has garnered widespread acclaim in the PP and PE recycling industry. Its simplicity in operation, coupled with its effectiveness, makes it an invaluable asset for clients looking to optimize their recycling processes.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down environmental pollution, effectively safeguarding our precious land and water resources from the perils of plastic waste.
Resource Conservation: Unlock the potential of recycling and reusing plastics, thus diminishing the reliance on virgin plastics and preserving invaluable non-renewable resources like oil.
2. Policy support
Government Promotion: Globally, governments are championing environmental conservation, rolling out a suite of policies and regulations to foster and accelerate the evolution of the plastic recycling industry.
Economic Incentives: Across the globe, governments extend tax benefits and subsidies, catalyzing growth and inspiring innovation within the plastic recycling sector.
3. Market demand
Enterprise Demand: As environmental consciousness surges, a growing number of enterprises pivot to recycled plastics, striving to minimize their environmental impact and enhance sustainability.
Consumer Preference: The allure of eco-friendly products is on the rise, with consumers ready to invest more in products crafted from recycled materials, demonstrating a commitment to a greener future.
4. Technological progress
Recycling Technology: Witness the relentless progress in plastic recycling technology, which is enhancing efficiency, lowering costs, and elevating the quality of recycled products.
Innovative Applications: The evolution of new materials and processes broadens the horizons for recycled plastics, finding new uses in diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: A unified global effort sees environmental organizations and enterprises collaborating to propel the plastic recycling industry forward.
Standardization: The establishment of international standards elevates the quality, exchangeability, and global market integration of recycled plastics.
The plastic recycling industry boasts expansive potential and formidable benefits. It not only curtails environmental harm and conserves resources but also thrives on robust policy backing and burgeoning market needs. As technology advances and global partnerships strengthen, the plastic recycling sector looks poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the desired cleanliness level of the final product and the specified production capacity. We tailor the most efficient granulation line solutions to fit within the client's budgetary constraints.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is ideal for my requirements?
A:Single Screw: With a straightforward design and economical cost, it excels at processing standard plastics (like single material PP, PE new materials), yet struggles with mixed or impurity-laden recycled materials, limiting its processing capacity.
Twin Screw: Known for powerful mixing capabilities, it's perfect for handling recycled, mixed (such as PP, PE blends), or modified plastics needing additives (like flame retardants, colorants), offering greater output and stability.
Triple Screw: Ideal for high-output and precision-demanding scenarios (like high-end engineering plastic granulation), though it involves higher costs and complexity in maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator; single raw materials with limited budget constraints can benefit from choosing a single screw granulator.
Q: What is the production range per hour or per day? Can adjustments be made?
A: Small Granulator: Ranges from 50-200 kg per hour, tailored for startups or small-scale productions, with flexibility for modifications.
Discover the versatile medium-sized granulator, boasting an impressive processing capacity of 200-500 kg/h. This remarkable machinery is a staple in both recycling plants and modified plastic facilities, offering seamless integration and efficiency.
Experience the power of our large granulator, designed for high-demand processes with a capacity exceeding 500 kg/hour. Equipped with a robust high-power motor and advanced automation, it's engineered for top-tier performance.
Adjustment Method: Effortlessly tailor the capacity to your needs by fine-tuning the screw speed, feeding speed, or mold aperture. This flexibility ensures optimal performance and precision.
Q: Can this granulator expertly manage materials with high humidity, impurities, or a mix of plastics? Are processes like crushing and cleaning required for optimal results?
A: Our equipment can be seamlessly paired with a pre-drying system, such as a hopper dryer, to ensure efficiency. However, materials with significant moisture content, like unwashed recycled bottles, may require additional pre-treatment steps, such as centrifugal dehydration, to achieve the best outcomes.
Q: Is the granulator adaptable to different types of melted plastics? Are adjustments needed when switching between various raw materials?
A: The material's melt index plays a crucial role in processing ease. Materials with a higher melt index, like LDPE with MI=10, exhibit superior flowability compared to those like HDPE with MI=2, facilitating smoother processing.
Q: What are the best practices for controlling particle uniformity, density, and shape to ensure consistent quality?
A: The uniformity of particles is directly influenced by the screw design; a larger aspect ratio promotes more uniform plasticization. Additionally, maintaining precise temperature control is vital for optimal results.
The method of cutting determines particle shape:
Underwater Strip Cutting: Produces regular particles, ideal for stringent high-precision standards;
Hot Cutting Grain: Offers high efficiency, though may result in slight burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd, leaders in innovative recycling solutions, and embrace a greener, more sustainable tomorrow.
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