Soft Plastic Granulation Line
Our Streamlined Pelletizer Machine offers unparalleled versatility, allowing customers to select from two-stage, three-stage, and four-stage configurations tailored to meet specific production needs. Its innovative design ensures excellent compatibility and superior granulation quality. This granulator shines in recycling dirty waste and repurposing scraps with unmatched efficiency. Featuring a high-torque gear box, it ensures low noise levels and smooth operation. The specially engineered screw design enhances coordination, effectively reducing black spots and color variation in granules. Tailored to material characteristics, it includes forced feeding and a hydraulic mesh changer to boost capacity and energy savings. Furthermore, the incorporation of both vacuum and conventional exhaust systems adeptly eliminates moisture, exhaust gases, and impurities, guaranteeing a stable extrusion process and the formation of robust solid particles.
Hard Plastic Granulation Line
This dynamic Machine Line expertly heats and melts a wide array of plastic raw materials, employing a high-speed rotating cutter to transform them into small, uniform particles. The cutting process involves rapid rotation, stirring, and rubbing, ensuring the plastic particles achieve uniformity in size and shape, which significantly enhances their reprocessing performance.
Our advanced machine line excels in minimizing plastic degradation while producing superior quality particles, serving as an essential tool for clients recycling PP, PE, and other hard material plastics. User-friendly and highly practical, this granulation recycling model has earned widespread acclaim within the PP and PE recycling sectors, offering an effective solution that simplifies operations.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling to significantly diminish the pollutants plaguing our earth! By mitigating the environmental hazards of plastic waste, we protect and preserve our vital land and water resources for generations to come.
Resource conservation: Recycling plastics is not just a choice—it's a necessity! By reclaiming and reinventing plastic products, we curb the demand for virgin plastics, safeguarding precious non-renewable resources like oil and ensuring a sustainable future.
2. Policy support
Government promotion: Governments across the globe are uniting in their commitment to environmental stewardship, rolling out a plethora of policies and regulations designed to catalyze and nurture the growth of the dynamic plastic recycling industry.
Economic incentives: Some forward-thinking nations offer enticing tax benefits and generous subsidies to plastic recycling businesses, driving industry growth and fostering a flourishing, sustainable economy.
3. Market demand
Enterprise demand: As environmental consciousness awakens, a growing number of enterprises are choosing recycled plastics, keen to shrink their ecological impact and lead by example.
Consumer preference: The clamor for eco-friendly products is rising exponentially. Consumers today are more than willing to reward sustainability, paying a premium for products fashioned from recycled materials.
4. Technological progress
Recycling technology: The relentless march of innovation is revolutionizing plastic recycling, rendering processes more efficient, cost-effective, and yielding superior-quality outputs.
Innovative applications: Pioneering new materials and processes are breaking barriers, broadening the horizons for recycled plastics in diverse fields like construction, fashion, and beyond.
5. Global Trends
International Cooperation: Around the world, environmental organizations and industry leaders are joining forces, fervently working together to propel the plastic recycling industry to new heights.
Standardization: The establishment of global standards is a game-changer, elevating the quality of recycled plastics, and fostering their seamless circulation in international markets.
Fasten your seatbelts as the plastic recycling industry embarks on an exhilarating journey toward the future! Offering vast opportunities and undeniable benefits, this sector not only combats environmental woes and conserves resources but also enjoys robust policy backing and soaring market demand. With technology advancing at breakneck speed and global collaboration intensifying, the industry is poised to shine ever brighter.
Q: What is the price of plastic granulation line?
A: Pricing varies with the desired cleanliness and production capacity of your material. We specialize in customizing the most efficient and budget-friendly granulation line combination tailored to your unique requirements.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: A cost-effective, simplistic marvel, perfect for processing straightforward plastics like PP and PE. Its prowess is somewhat limited with mixed or impurity-laden materials.
Twin screw: The epitome of versatility and strength, ideal for handling recycled or blended materials, and accommodating additives with ease. It offers exceptional yield and unwavering stability.
Triple screw: Reserved for high-stakes scenarios demanding unparalleled output and precision, such as high-end engineering plastic granulation. While its prowess comes at a premium cost and maintenance complexity, the results are worth it.
Suggestion: Opt for a twin-screw granulator if dealing with recycled or mixed materials; however, if your focus is solely on single materials and budget constraints loom, a single screw granulator remains a wise choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Tailored for budding entrepreneurs or small-scale operations, this machine boasts a capacity ranging from 50-200 kg/hour. It's the perfect entry point for those eager to dive into granulation with efficiency and ease.
Medium-Sized Granulator: This robust machine, with a capacity of 200-500 kg/h, is a staple in recycling facilities and modified plastic plants, ensuring a steady and reliable granulation process.
Large Granulator: Designed for heavy-duty operations, this granulator exceeds a capacity of 500 kg/hour. It is engineered to work seamlessly with high-power motors and automation systems, making it a powerhouse of productivity.
Adjustment Methodology: Effortlessly modulate the granulation capacity by fine-tuning the screw speed, adjusting the feeding rate, or modifying the mold aperture, granting you complete control and customization.
Q: Can the machine adeptly manage high humidity levels, impurities, or diverse plastic mixtures? Is preprocessing necessary for the materials, such as crushing or cleaning?
A: Certain systems can seamlessly incorporate a pre-drying function, like a hopper dryer. However, raw materials with significant moisture content, such as unwashed recycled bottles, necessitate additional pre-treatment steps, including centrifugal dehydration, to ensure optimal performance.
Q: Is the machine compatible with various types of melted plastics? Are there adjustments required for equipment when transitioning between different raw materials?
A: Materials with a higher melt index, like LDPE with an MI of 10, exhibit greater flowability and are more straightforward to process compared to alternatives like HDPE with an MI of 2, underscoring the machine's adaptability.
Q: What is the methodology for ensuring particle uniformity, density, and precise shaping?
A: Achieving particle uniformity hinges on the intricacies of screw design—larger aspect ratios enhance plasticization uniformity—and the precision in temperature regulation.
The particle shape is meticulously tailored by the cutting technique employed:
Underwater Strip Cutting: Yields consistently regular particles, ideal for applications with exacting precision demands;
Hot Cutting Grain: Offers high efficiency, though it might result in occasional burrs.
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