Exquisite Soft Plastic Granulation Line
Customers have the luxury of selecting from two-stage, three-stage, and four-stage machines tailored to meet specific production demands. Our ingeniously crafted design ensures outstanding compatibility and superior granulation results. This granulator excels in recycling soiled waste and generating scraps. Featuring a gear box with a high-torque design, it promises low noise and seamless operation. The specialized screw design enhances coordination, significantly reducing particle black spots and color discrepancies. Tailored to material characteristics, it comes equipped with forced feeding and a hydraulic mesh changer for optimal capacity and energy efficiency. Furthermore, our vacuum and conventional exhaust systems expertly eliminate moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and superior quality solid particles.
Advanced Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts a range of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, consistently-sized particles. During this dynamic cutting process, the plastic is swiftly rotated, stirred, and rubbed, ensuring uniformity in the size and shape of the particles and greatly enhancing the plastic's reprocessing capabilities.
Our machine line is an essential tool in minimizing plastic degradation and producing superior particles. It's a boon for clients recycling PP, PE, and other hard plastic materials. Importantly, the machine is designed for ease of use, offering a highly practical granulation recycling solution that has gained immense popularity within the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly curb environmental pollution. By recycling, we can minimize the damage to our precious land and water resources caused by plastic waste.
Resource Conservation: Through the recycling and reusing of plastic products, we mitigate the demand for virgin plastics, thereby conserving non-renewable resources such as oil, ensuring a sustainable future.
2. Policy Support
Government Promotion: Governments globally are championing environmental protection, rolling out a myriad of policies and regulations to foster and back the flourishing plastic recycling industry.
Economic Incentives: In a bid to stimulate industry growth, several countries offer tax breaks and subsidies to plastic recycling enterprises, enhancing their competitive edge.
3. Market Demand
Enterprise Demand: As environmental awareness soars, businesses are increasingly opting for recycled plastics to reduce their ecological footprint, aligning with global sustainability goals.
Consumer Preference: A shift towards eco-friendly products is evident, with consumers showing a willingness to pay more for goods made with recycled materials, driving market demand.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are making processes more efficient, cost-effective, and yielding superior quality, setting new industry benchmarks.
Innovative Applications: Novel materials and processes are broadening the horizons for recycled plastics, allowing their use in diverse fields like construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: A wave of global collaboration is underway, as environmental entities and enterprises unite to propel the plastic recycling industry to new heights.
Standardization: The crafting of international standards is enhancing the quality of recycled plastics, facilitating their global market circulation and usage.
The plastic recycling industry holds immense promise, offering unparalleled benefits like pollution reduction, resource conservation, and bolstered by policy support and market demand. Fueled by technological advancements and international cooperation, the industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness level of the final material and the production capacity you aim for. We are equipped to recommend the most cost-effective granulation line tailored to your budgetary constraints, ensuring optimal performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Boasting a straightforward design and affordability, single screw granulators excel in processing standard plastics (like single-material PP, PE). However, they show limitations in handling mixed or impurity-laden recycled materials.
Twin Screw: Renowned for their robust mixing ability, twin-screw granulators are apt for processing recycled or mixed materials and modified plastics with additives, delivering higher yield and stability.
Triple Screw: When high output and precision are paramount, triple screw granulators shine, especially in high-end engineering plastic granulation, though they require significant investment and meticulous maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If dealing with single raw materials and budget constraints, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Discover the compact marvel: our Small Granulator, a versatile solution designed for your needs. With an impressive processing capability of 50-200 kg per hour, this appliance is ideally suited for startups or small-scale operations. It offers the perfect entry into efficient and effective production.
Step up your operations with our Medium-Sized Granulator, delivering an impressive throughput of 200-500 kg per hour. This model is a staple in recycling and modified plastic plants, ensuring robust performance and consistent results for mid-sized enterprises.
Meet the powerhouse of granulation: the Large Granulator. Featuring an extraordinary capacity exceeding 500 kg per hour, this machine is engineered to pair seamlessly with high-power motors and advanced automation systems, making it the preferred choice for industrial-scale operations.
Adjustment method: Fine-tune your production effortlessly by adjusting the screw speed, regulating the feeding speed, or modulating the mold aperture. Achieve optimal capacity adjustments with precision and ease.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning)?
A: Our systems offer tremendous flexibility. Some equipment can be seamlessly integrated with pre-drying systems like a hopper dryer. However, be mindful that high-humidity raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment actions like centrifugal dehydration for optimal performance.
Q: Does it support different types of melted plastics? Do I need to adjust the equipment when switching raw materials?
A: Understanding material flowability is key. The higher the melt index, the more fluid the material becomes. For instance, LDPE with an MI of 10 is much easier to process than HDPE with an MI of 2, allowing for smoother transitions and adjustments between materials.
Q: How to control the uniformity, density, and shape of particles?
A: Achieve particle perfection! The uniformity of particles is largely dependent on the screw design—larger aspect ratios result in more uniform plasticization—and the precision of temperature control, ensuring consistent quality.
The particle shape is determined by the cutting method:
Underwater strip cutting: Achieve beautifully regular particles, ideal for high-precision applications;
Hot cutting grain: Offers high efficiency, though may introduce minor burrs—perfect for standard requirements.
Join forces with us to champion sustainability—your future in plastic recycling starts here. Let's innovate for a greener tomorrow together.
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