Soft Plastic Granulation Line
Customers have the flexibility to choose between two-stage, three-stage, and four-stage machines, tailored to meet their specific production needs. Our innovative design ensures exceptional compatibility and superior granulation results. This granulator excels at recycling contaminated waste and transforming it into high-quality scraps. With a gearbox engineered for high torque, the machine offers low noise and seamless operation. Our unique screw design enhances coordination, significantly minimizing issues such as black spots and color discrepancies in particles. To further elevate capacity and energy efficiency, the system includes a specialized forced feeding mechanism and a hydraulic mesh changer, aligned with the material's characteristics. Additionally, our advanced vacuum and conventional exhaust systems adeptly eliminate moisture, exhaust gases, and impurities, guaranteeing more stable extrusion and higher quality solid particles.
Hard Plastic Granulation Line
This cutting-edge machine line expertly heats and melts an array of plastic raw materials. It then employs a high-speed rotating cutter to transform the melted plastic into small, uniform particles with precision. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in more consistent size and shape of the plastic particles. This process significantly enhances the reprocessing performance of the plastic, making it ideal for future use.
The Machine Line is expertly designed to minimize plastic degradation while producing superior quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. User-friendly and practical, this granulation recycling mode has garnered widespread acclaim in the PP and PE recycling industry, delivering outstanding results time and time again.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace a cleaner future by significantly decreasing the detrimental impact of plastic waste on our earth. Through effective recycling, we can safeguard our water bodies and land resources from harm.
Resource Conservation: By smartly recycling and reusing plastics, we can considerably reduce the dependency on virgin materials, preserving invaluable non-renewable resources like oil for future generations.
2. Policy Support
Government Promotion: As environmental preservation becomes a global priority, governments are rolling out comprehensive policies to champion the growth of the plastic recycling sector.
Economic Incentives: In numerous countries, governments are fueling industry expansion by offering tax breaks and financial incentives, making recycling a lucrative and appealing venture.
3. Market Demand
Enterprise Demand: As eco-consciousness rises, businesses are increasingly incorporating recycled plastics into their operations, taking significant steps towards a sustainable future.
Consumer Preference: The appetite for eco-friendly products is soaring. Consumers are eager to pay a premium for goods crafted from recycled materials, driving market growth.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the industry by enhancing efficiency, cost-effectiveness, and quality standards.
Innovative Applications: The pioneering development of materials and processes is expanding the applications of recycled plastics across diverse industries such as construction and textiles.
5. Global Trends
International Cooperation: Around the globe, organizations and enterprises are uniting to spearhead the evolution of the plastic recycling industry through collaborative efforts.
Standardization: The establishment of international standards is crucial in elevating the quality and global circulation of recycled plastics, fostering international trade.
The plastic recycling industry holds vast potential with its remarkable capacity to curtail environmental damage and conserve resources. Driven by policy backing and soaring market demand, this industry is poised for a transformative future fueled by relentless technological innovation and global solidarity.
Q: What is the price of a plastic granulation line?
A: The price varies based on the customer's cleanliness requirements for the end product and desired production capacity. We are delighted to recommend the most efficient and effective granulation line tailored to the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With a straightforward design and low-cost advantage, this granulator excels in handling standard plastics like pure PP or PE materials but struggles with complex mixes or impure recyclables, offering limited capacity.
Twin Screw: Boasting powerful mixing capabilities, this granulator is perfect for processing recycled content and mixed or modified plastics that need additives like colorants or flame retardants, delivering superior output and consistency.
Triple Screw: Ideal for high-demand scenarios requiring exceptional precision and output, such as advanced engineering plastics. However, it comes at a premium price and requires intricate maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If you work with single materials and are budget-conscious, a single screw granulator is a prudent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Efficiently handles 50-200 kg/hour, making it perfect for startups or small-scale production endeavors.
Medium-sized granulator: Capable of achieving a robust throughput of 200-500 kg/h, this granulator is a staple in recycling plants or modified plastic facilities, delivering efficient performance and consistent output.
Large granulator: Operating at over 500 kg/hour, this powerhouse requires integration with a high-power motor and an advanced automation system to ensure optimal functionality and high-volume processing capabilities.
Adjustment method: Tailor your production needs effortlessly by adjusting the screw speed, feeding speed, or mold aperture. This allows for precise capacity adjustment and caters to varying production demands.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need to be processed (such as crushing and cleaning)?
A: Some equipment can be seamlessly integrated with a pre-drying system, like a hopper dryer. However, for high-humidity raw materials such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is essential to ensure quality results.
Q: Does it support different types of melted plastics? Do I need to adjust the equipment when switching raw materials?
A: The melt index plays a crucial role in material flow. For instance, LDPE with MI=10 exhibits superior processability compared to HDPE with MI=2, demonstrating the ease of handling for varying melt indexes.
Q: How to control the uniformity, density, and shape of particles?
A: The uniformity of particles is intricately linked to the screw design, where a larger aspect ratio significantly enhances plasticization uniformity, coupled with precise temperature control for superior results.
The particle shape is dictated by the cutting method employed:
Underwater strip cutting: This method yields regular particles, making it ideal for applications with high-precision requirements.
Hot cutting grain: Known for its efficiency, this method can sometimes result in particles with minor burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Together, we can drive innovation and sustainability in the plastic recycling industry, making a significant environmental impact.
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