Soft Plastic Granulation Line
Customers can choose from versatile two-stage, three-stage, and four-stage machines, meticulously tailored to meet diverse production requirements. Our innovative design guarantees exceptional compatibility and superior granulation results, making this granulator an ideal choice for recycling dirty waste and producing high-quality scraps. Featuring a high torque gear box design, it ensures low noise and smooth operation. The specially crafted screw design enhances coordination, significantly reducing particle black spots and color variations. Tailored to material characteristics, it includes a forced feeding system and hydraulic mesh changer for optimal capacity and energy efficiency. Additionally, our vacuum and conventional exhaust systems effectively remove moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, the melted plastic is precisely cut into small, uniform particles. During this process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in uniform size and shape, thus enhancing the reprocessing capability of the plastic for superior performance.
The Machine Line is instrumental in reducing plastic degradation and producing superior particles, making it an indispensable asset for clients recycling PP, PE, and other hard plastic materials. Easy to operate and highly practical, this granulation recycling model has gained immense popularity in the PP, PE recycling sector, offering efficiency and effectiveness.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly diminish environmental pollution. This sustainable practice effectively curtails the damage inflicted upon our precious land and water resources.
Resource Conservation: Through the recycling and reuse of plastic products, we can dramatically cut down the demand for virgin plastics, conserving vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Governments globally are placing a growing emphasis on environmental protection. They've rolled out a plethora of policies and regulations designed to champion and bolster the development of the thriving plastic recycling industry.
Economic Incentives: In a bid to further accelerate industry growth, some nations offer enticing tax incentives and subsidies to plastic recycling firms.
3. Market Demand
Enterprise Demand: As environmental awareness rises, a growing number of businesses opt for recycled plastics, actively reducing their environmental impact.
Consumer Preference: Eco-conscious consumers are increasingly favoring products crafted from recycled materials, often willing to pay a premium for these sustainable choices.
4. Technological Progress
Recycling Technology: Advancements in plastic recycling technology are revolutionizing the industry, making processes more efficient, cost-effective, and delivering superior quality.
Innovative Applications: The creation of novel materials and processes is unlocking new avenues for recycled plastics across diverse sectors, including construction and textiles.
5. Global Trends
International Cooperation: A global network of environmental organizations and enterprises is collaborating to propel the plastic recycling industry forward.
Standardization: The establishment of international standards plays a crucial role in enhancing the quality of recycled plastics, facilitating their global circulation and use.
The plastic recycling industry stands on the cusp of immense potential and remarkable benefits. It promises to not only mitigate environmental pollution and conserve invaluable resources but also gain momentum from robust policy support and ever-growing market demand. With relentless technological advancements and strengthened global alliances, the future of the plastic recycling industry shines brighter than ever.
Q: What is the price of the plastic granulation line?
A: The price varies depending on the customer's cleanliness standards for the final material and the desired production capacity. We can recommend the most efficient granulation line setup tailored to your budgetary constraints.
Q: What are the differences between single-screw, twin-screw, and triple-screw granulators? Which one aligns best with my requirements?
A:Single Screw: Features a straightforward structure and low cost, ideal for processing standard plastics (e.g., single-material PP, PE new materials). However, it may struggle with mixed or recycled materials containing impurities and offers limited processing capacity.
Twin Screw: Boasts robust mixing capabilities, making it perfect for processing recycled, mixed materials (e.g., PP, PE mixtures) or modified plastics that require additives (e.g., flame retardants, colorants). It provides superior yield and stability.
Triple Screw: Typically employed in high-output and precision-demanding scenarios (e.g., high-end engineering plastic granulation). While highly effective, it comes with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If dealing with single raw materials and budget constraints, a single-screw granulator provides an excellent alternative.
Q: What is the production capacity range per hour or day? Is it adjustable?
A: Small granulator marvelously designed for 50-200 kg/hour capacity, perfectly tailored for startups or small-scale ventures embarking on their recycling journey.
Medium-sized granulator: Engineered to process 200-500 kg/h, this granulator is a staple in recycling plants or modified plastic facilities, ensuring efficient and reliable operation.
Large granulator: Capable of handling over 500 kg/hour, this powerhouse requires integration with a compatible high-power motor and sophisticated automation system for optimal performance.
Adjustment method: Fine-tune your operational capacity effortlessly by adjusting screw speed, feeding velocity, or mold aperture to meet diverse production demands.
Q: Is your system capable of processing materials with high humidity, impurities, or mixed plastics? Are additional processing steps, like crushing and cleaning, necessary for optimal results?
A: Our cutting-edge equipment can integrate a pre-drying system, such as a hopper dryer. However, materials with high humidity, like unwashed recycled bottles, must undergo further pre-treatment, like centrifugal dehydration, for best results.
Q: Does your equipment accommodate various types of melted plastics? Is there a need to recalibrate when switching between different raw materials?
A: A higher melt index signifies greater material flowability; for instance, LDPE with an MI=10 is considerably easier to process compared to HDPE with an MI=2, enabling seamless operations.
Q: What measures are in place to control the uniformity, density, and shape of the resulting particles?
A: The uniformity of particles is significantly influenced by the screw design, where a larger aspect ratio leads to superior plasticization, coupled with precise temperature control for consistent quality.
Particle shape is meticulously determined by the cutting method employed:
Underwater strip cutting: Yields particles with exceptional regularity, ideal for high-precision applications.
Hot cutting grain: Offers high efficiency; however, it may result in particles with slight burrs.
Join forces with us to champion a sustainable future in plastic recycling, where innovation meets responsibility.
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