Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their specific production requirements. Our ingeniously crafted design ensures unmatched compatibility and superior granulation performance. This granulator excels in recycling contaminated waste and efficiently producing scraps. Featuring a high-torque gearbox, the machinery delivers seamless operations with minimal noise. Its uniquely engineered screw design enhances coordination, effectively addressing particle black spots and color variance issues. This line is outfitted with advanced features such as forced feeding and a hydraulic mesh changer, tailored to the material's characteristics, to optimize capacity and conserve energy. Furthermore, our integrated vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gas, and impurities, guaranteeing more consistent extrusion and superior quality solid particles.
Hard Plastic Granulation Line
This state-of-the-art Machine Line expertly heats and melts diverse plastic raw materials, subsequently employing a high-speed rotating cutter to transform the molten plastic into consistently small, uniform particles. During this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles that boast uniform size and shape. This improves the plastic’s reprocessing capabilities, making it ideal for high-quality applications.
Our Machine Line significantly minimizes plastic degradation while producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard plastic materials. Its user-friendly interface and practical granulation recycling mode have made it exceedingly popular in the realm of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in the transformative power of plastic recycling that brilliantly mitigates environmental pollution. This process significantly curtails the detrimental impact on both terrestrial and aquatic resources, steering us towards a cleaner, more sustainable future.
Resource Conservation: Embrace the efficient cycle of recycling and reusing plastic products to dramatically slash the demand for virgin plastics. This practice is pivotal in conserving non-renewable resources, such as oil, safeguarding them for future generations.
2. Policy Support
Government Promotion: Around the globe, governments are increasingly championing environmental protection, enacting a variety of policies and regulations to robustly encourage and invigorate the growth of the burgeoning plastic recycling industry.
Economic Incentives: In numerous nations, substantial economic incentives, including tax breaks and subsidies, are extended to plastic recycling enterprises, bolstering industry expansion and innovation.
3. Market Demand
Enterprise Demand: As environmental consciousness skyrockets, an increasing number of enterprises are opting for recycled plastics, seeking to diminish their ecological impact, and setting a powerful precedent for sustainable business practices.
Consumer Preference: A surge in consumer affinity for eco-friendly products has emerged, with many now willing to invest extra in items fabricated from recycled materials, driving demand and innovation in sustainable product development.
4. Technological Progress
Recycling Technology: Witness the continuous evolution of plastic recycling technology, which elevates the recycling process to new heights of efficiency, cost-effectiveness, and quality, paving the way for sustainable industry innovation.
Innovative Applications: The advent of cutting-edge materials and processes is expanding the horizons for recycled plastics, unlocking new applications across a multitude of sectors such as construction materials and textiles.
5. Global Trends
International Cooperation: The global community, comprising environmental organizations and enterprises, is uniting forces to further the cause of the plastic recycling industry, marking a new era of collaborative progress.
Standardization: The establishment of international standards is instrumental in enhancing the quality of recycled plastics, facilitating their global circulation, and broadening their usage in diverse markets.
The plastic recycling industry presents vast potential and remarkable advantages. It not only addresses pressing environmental issues by reducing pollution and conserving vital resources but also benefits from robust policy support and growing market demand. With ongoing technological advancements and strengthened global partnerships, the industry is poised for a luminous and promising future.
Q: What is the price of a plastic granulation line?
A: The pricing is tailored to the customer's specific requirements regarding the cleanliness of the final product and the desired production capacity. We take pride in offering the most efficient granulation line configurations that align with the customer's financial framework and yield optimal results.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: This option features a simple design and low cost, making it ideal for processing standard plastics (like single material PP, PE new materials). However, it may struggle with mixed or impurity-laden recycled materials and offers limited processing capacity.
Twin Screw: Renowned for its robust mixing capabilities, this granulator is adept at handling recycled and mixed materials (such as PP, PE blends) or modified plastics with additives (like flame retardants, colorants), promising higher yield and consistent stability.
Triple Screw: Frequently employed in high-demand scenarios requiring precision and high output (such as high-end engineering plastic granulation). While it delivers exceptional results, it comes with a higher cost and requires complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, if the raw material is homogeneous and budget constraints are a consideration, a single screw granulator presents a viable and cost-effective solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our Small Granulator: Perfectly tailored for startups or small-scale production, this innovative machine boasts a processing capacity from 50 to 200 kg/hour. It's your go-to solution for entering the world of granulation with efficiency and ease.
Discover the versatility of our Medium Sized Granulator: With a capacity ranging from 200 to 500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities. It's engineered to handle medium-tier production demands with remarkable precision.
Experience the robust capabilities of our Large Granulator: Specifically designed for heavy-duty operations, it processes over 500 kg/hour and seamlessly integrates with high-power motors and advanced automation systems for unparalleled performance.
Adjustment Method: Elevate your production control with our adaptable system. Adjust the screw speed, feeding speed, or mold aperture to fine-tune the capacity, ensuring your operations run at optimal efficiency and precision.
Inquisitive Minds Want to Know: Q: Can our granulators manage high humidity, impurities, or mixed plastics? Are there specific preparations needed like crushing and cleaning?
Expert Insights Await: A: Certain equipment models can integrate seamlessly with a pre-drying system, such as a hopper dryer. However, high humidity raw materials, including unwashed recycled bottles, may necessitate additional pre-treatment processes like centrifugal dehydration for optimal results.
Curiosity Drives Innovation: Q: Are our granulators compatible with various melted plastic types? Is equipment adjustment necessary when switching raw materials?
Professional Guidance Available: A: Materials with a higher melt index exhibit improved flowability. For instance, LDPE with a melt index of 10 processes more smoothly than HDPE with a melt index of 2, demonstrating the ease of processing different materials.
Precision Matters: Q: What factors influence the control of uniformity, density, and particle shape in our granulation process?
Technical Expertise Provided: A: The uniformity of particles hinges on the innovative design of the screw, where a larger aspect ratio can lead to more even plasticization. Additionally, precise temperature control is crucial for achieving consistent results.
Particle Shape Defined by Cutting Techniques:
Underwater Strip Cutting: Produces regular particles ideal for high-precision applications, ensuring a superior level of detail and uniformity.
Hot Cutting Grain: Offers high efficiency, though it may result in some burring, making it suitable for less precision-critical applications.
Join Us in Shaping a Sustainable Future in Plastic Recycling: Partner with us to transform the landscape of recycling with advanced technologies and eco-friendly solutions.
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