Introducing the Soft Plastic Granulation Line
Enhance your production capabilities with our versatile granulator, tailored to meet diverse production requirements through its flexible two-stage, three-stage, and four-stage configurations. This innovative design ensures impeccable compatibility and superior granulation, making it the ultimate solution for recycling contaminated waste and transforming scraps into valuable resources. The state-of-the-art gear box boasts a high-torque design, delivering low noise levels and ensuring a seamless operation. To tackle black spots and color variations, the granulator features a custom screw design that enhances coordination. Additionally, our granulator is equipped with forced feeding and a hydraulic mesh changer to optimize material processing, boosting capacity while conserving energy. The advanced vacuum and conventional exhaust systems are engineered to efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing stable extrusion and producing exceptional solid particles.
Hard Plastic Granulation Line for Unmatched Efficiency
Experience unmatched precision with our state-of-the-art Machine Line, expertly designed to heat and melt a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it transforms melted plastic into small, uniform particles with ease. This cutting-edge process involves rapid rotation, stirring, and rubbing, ensuring consistently uniform size and shape, enhancing the reprocessing performance of your plastics. Witness significant improvements in plastic quality, ready for further production processes.
Our innovative machine line is your ultimate companion in reducing plastic degradation while producing superior quality particles. Perfectly suited for recycling PP, PE, and various hard plastic materials, this machine offers unparalleled ease of operation, making it an invaluable asset in the practical and efficient realm of granulation recycling. It has gained immense popularity in the PP and PE recycling sectors due to its reliability and performance, making it a staple choice for industry leaders.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to drastically cut down on environmental pollution caused by plastic waste. This process is instrumental in safeguarding our precious land and water resources from harm.
Resource Conservation: By recycling and reusing plastic products, you contribute to reducing the demand for virgin plastics and conserving non-renewable resources like oil, offering a sustainable path for future generations.
2. Policy Support
Government Promotion: Governments globally are prioritizing environmental protection, rolling out numerous policies and regulations to champion and support the growth of the plastic recycling industry.
Economic Incentives: Many countries offer tax incentives and subsidies to plastic recycling enterprises, propelling industry development and encouraging sustainable practices.
3. Market Demand
Enterprise Demand: As environmental awareness rises, enterprises increasingly opt for recycled plastics to minimize their ecological impact, embracing sustainable practices.
Consumer Preference: The wave of eco-consciousness among consumers has fueled a surge in demand for environmentally friendly products, with many willing to pay a premium for goods made from recycled materials.
4. Technological Progress
Recycling Technology: Advances in plastic recycling technology are making the process more efficient and cost-effective, delivering superior quality and broadening recycling's potential.
Innovative Applications: With new materials and processes, recycled plastics are finding novel applications across various sectors, including building materials and textiles.
5. Global Trends
International Cooperation: Across the globe, environmental organizations and enterprises are forging stronger collaborations to jointly accelerate the development of the plastic recycling industry.
Standardization: International standards are a catalyst for enhancing the quality of recycled plastics, facilitating their global circulation and use.
The plastic recycling industry is poised for growth, with vast prospects and compelling advantages. Not only does it mitigate environmental pollution and conserve resources, but it also enjoys robust support from policies and market demand. With ongoing technological advancements and a commitment to global cooperation, the future of the plastic recycling industry is indeed bright.
Q: What is the price of a plastic granulation line?
A: The price varies based on the desired cleanliness level of the final material and the required production capacity. We can recommend the most effective granulation line combination tailored to the customer's budget constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one suits my needs best?
A:Single Screw: Featuring a simple structure, this cost-effective option excels in processing ordinary plastics like single material PP and PE. However, it offers limited adaptability to mixed or impure recycled materials, thus restricting its processing capacity.
Twin Screw: With robust mixing capabilities, twin screw granulators are ideal for processing recycled, mixed materials, or modified plastics requiring additive integration. They deliver higher yield and stability.
Triple Screw: Designed for high output and precision, triple screw granulators are perfect for high-end engineering plastic granulation, albeit at a higher cost and complexity in maintenance.
Suggestion: For recycled or mixed modified raw materials, opt for a twin-screw granulator. If working with single materials and under budget constraints, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Capable of processing 50-200 kg/hour, this model is perfectly suited for startups or small-scale production facilities looking to make their mark in the industry.
Medium sized granulator: With a production rate of 200-500 kg/h, this versatile machine is commonly utilized in recycling plants and modified plastic operations, offering reliability and efficiency.
Large granulator: Exceeding 500 kg/hour, this powerhouse demands a high-power motor and an advanced automation system, tailored for high-capacity operations.
Adjustment method: Effortlessly adjust your capacity by tweaking the screw speed, feeding speed, or mold aperture, allowing for seamless customization to meet your production needs.
Q: Can the machine efficiently handle high humidity, impurities, or mixed plastics? Do raw materials need to undergo preliminary processing (like crushing and cleaning)?
A: Certain equipment is designed with an integrated pre-drying system (like a hopper dryer); however, raw materials with high moisture content (such as unwashed recycled bottles) require additional pre-treatment steps, including centrifugal dehydration.
Q: Does the machine support various types of melted plastics? Will equipment adjustments be necessary when switching raw materials?
A: A higher melt index indicates stronger material flowability; for example, LDPE with a melt index of 10 is easier to process compared to HDPE with a melt index of 2.
Q: What methods are available to control the uniformity, density, and shape of the plastic particles?
A: The uniformity of particles is heavily influenced by the screw design, as a greater aspect ratio results in more consistent plasticization, alongside precise temperature control.
The shape of the particles is defined by the cutting method employed:
Underwater strip cutting: Delivers regular-shaped particles, ideal for applications requiring high precision.
Hot cutting granulation: Offers high efficiency, though may result in some burrs on the particles.
Partner with Us for a Sustainable Future in Plastic Recycling and harness the power of innovative solutions with Zhangjiagang Deling Machinery Co, Ltd's Reliable Plastic Extruder, expertly engineered for processing waste PP PE and HDPE.
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