Reliable Granulator Machine for Consistent Quality in Plastic Recycling

Product Details
Customization: Available
After-sales Service: on Line and Video
Warranty: 12 Months
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  • Reliable Granulator Machine for Consistent Quality in Plastic Recycling
  • Reliable Granulator Machine for Consistent Quality in Plastic Recycling
  • Reliable Granulator Machine for Consistent Quality in Plastic Recycling
  • Reliable Granulator Machine for Consistent Quality in Plastic Recycling
  • Reliable Granulator Machine for Consistent Quality in Plastic Recycling
  • Reliable Granulator Machine for Consistent Quality in Plastic Recycling
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Overview

Basic Info.

Model NO.
granulator
Raw Material
HDPE
Screw
Multi-Screw
Inverter
Inverter
Electromagnetic Heater
Electromagnetic Heater
Automation
Automatic
Computerized
Computerized
Customized
Customized
Certification
CE, ISO9001:2008, QS, GMP
Condition
New
Weight (Kg)
1000
Video Outgoing-Inspection
Provided
Core Components
Engine
Key Selling Points
Automatic
Applicable Industries
Manufacturing Plant
Plastic Type
PE, PP/PE, PP
Dimension(L*W*H)
15m*3m*4m
Warranty of Core Components
1 Year
Brand
Deling
Color
Gray Blue White
Final Products Water Content
Less Than 2%
Exporting Countries
Exporting Countries
First Stage Motor Power
55-315 Kw
Secondary Motor Power
18.5-75 Kw
Capacity
180-1400 Kg/H;Customized
Transport Package
Land and Sea Transportation
Specification
304 stainless steel
Trademark
DELING
Origin
Jiangsu, China
HS Code
8477201000
Production Capacity
30 Sets/Month

Product Description

Reliable Granulator Machine for Consistent Quality in Plastic Recycling

Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Soft Plastic Granulation Line

Customers have the flexibility to select from a range of two-stage, three-stage, and four-stage machines tailored precisely to meet production demands. The innovative design ensures excellent compatibility and superior granulation results. This granulator stands out as an exceptional choice for recycling contaminated waste and converting scraps into valuable products. The gear box is crafted with a high torque design, ensuring low noise levels and seamless operation. A specially engineered screw design enhances coordination, significantly mitigating issues like particle black spots and color variance. For materials with unique properties, the machine is fitted with forced feeding and a hydraulic mesh changer to optimize capacity and deliver energy savings. Moreover, with advanced vacuum and conventional exhaust systems, moisture, exhaust gases, and impurities are efficiently removed, ensuring more stable extrusion processes and superior quality solid particles.
Hard Plastic Granulation Line


This Machine Line is expertly designed to heat and melt various plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During the cutting phase, the plastic undergoes rapid rotation, stirring, and rubbing, which harmonizes the size and shape of the particles, thereby enhancing the plastic's reprocessing performance and usability.
Reliable Granulator Machine for Consistent Quality in Plastic Recycling

The machine line is a pivotal asset in reducing plastic degradation and producing superior particles. It serves as an invaluable tool for clients engaged in recycling PP, PE, and other hard material plastics. Furthermore, the machine's user-friendly operation makes it a highly practical choice for granulation recycling, gaining widespread acclaim in the PP and PE recycling sectors.
Reliable Granulator Machine for Consistent Quality in Plastic Recycling

Model Power Rotating Diameter First Stage Motor Power Second Stage Motor Power Production Capacity Screw Draw Ratio
DL-R85 37/55KW 85mm 55KW 18.5KW 180-250KG/H 1:33
DL-R100 45/75KW 100mm 90KW 30KW 280-350KG/H
DL-R120 55/90KW 120mm 110KW 45KW 350-450KG/H
DL-R160 90/160KW 160mm 180KW 55KW 650-750KG/H
DL-R180 132/200KW 180mm 250KW 55KW 800-1000KG/H
DL-R200 160/250KW 200mm 315KW 75KW 1100-1400KG/H

Parts Brand

Reliable Granulator Machine for Consistent Quality in Plastic Recycling

Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Reliable Granulator Machine for Consistent Quality in Plastic Recycling

Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Reliable Granulator Machine for Consistent Quality in Plastic Recycling

Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Reliable Granulator Machine for Consistent Quality in Plastic Recycling

Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Reliable Granulator Machine for Consistent Quality in Plastic Recycling

Prospects and advantages of the plastic recycling industry

1. Environmental protection
Reducing pollution: Step into a cleaner future as plastic recycling diligently combats environmental pollution. By transforming plastic waste, it minimizes harm to our precious land and water resources.
Resource conservation: Embrace sustainability by recycling and repurposing plastic products, thus significantly decreasing the demand for virgin plastics. This practice not only conserves non-renewable resources like oil but also champions a greener planet.

2. Policy support
Government promotion: Around the globe, governmental bodies are fiercely prioritizing environmental protection, rolling out an array of policies and regulations designed to nurture and elevate the plastic recycling sector.
Economic incentives: In select nations, governmental support flourishes through tax incentives and subsidies, paving the way for plastic recycling companies to thrive and propel industry growth.

3. Market demand
Enterprise demand: With a growing consciousness towards eco-friendly practices, a multitude of enterprises are pivoting towards recycled plastics to diminish their environmental impact.
Consumer preference: As eco-awareness blossoms, consumers eagerly seek environmentally friendly products, willing to invest more in items crafted from recycled materials.

4. Technological progress
Recycling technology: Witness the evolution of plastic recycling technology, which tirelessly enhances efficiency, cost-effectiveness, and quality in the recycling journey.
Innovative applications: Discover the forefront of innovation where new materials and processes unlock a myriad of applications for recycled plastics, spanning from building materials to textiles.

5. Global Trends
International Cooperation: Environmental initiatives and companies are uniting on a global scale, forging partnerships that spearhead the advancement of the plastic recycling industry.
Standardization: International standards are the cornerstone, elevating the quality of recycled plastics and fostering their global market circulation and utilization.

The plastic recycling industry is poised for tremendous growth, offering substantial advantages by curbing pollution, conserving resources, and enjoying robust support from both policy and market demand. As technology progresses and global cooperation strengthens, the industry is destined for a promising horizon.

Reliable Granulator Machine for Consistent Quality in Plastic Recycling
Reliable Granulator Machine for Consistent Quality in Plastic RecyclingReliable Granulator Machine for Consistent Quality in Plastic RecyclingReliable Granulator Machine for Consistent Quality in Plastic RecyclingReliable Granulator Machine for Consistent Quality in Plastic RecyclingReliable Granulator Machine for Consistent Quality in Plastic RecyclingReliable Granulator Machine for Consistent Quality in Plastic RecyclingReliable Granulator Machine for Consistent Quality in Plastic Recycling

Q: What is the price of the plastic granulation line?

A: The price is tailored to meet the customer's specific needs, including the desired cleanliness level of the final material and the required production capacity. We offer personalized recommendations, ensuring the most effective granulation line combination aligns with their budget.

Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?

A:Single screw: Renowned for its straightforward design and cost-effectiveness, it's ideal for ordinary plastics like PP and PE. However, it may struggle with mixed materials or recycled plastics with impurities, offering limited processing capacity.
Twin screw: With robust mixing capabilities, it's perfect for recycled and mixed materials, or modified plastics requiring additives like flame retardants and colorants, ensuring high yield and dependable stability.
Triple screw: This advanced choice excels in high-output, precision-demanding scenarios, such as high-end engineering plastic granulation. It does, however, come with higher costs and more intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended. A single screw granulator remains a viable option for single-material processes, especially when budget constraints exist.

Q: What is the hourly or daily production range? Can it be adjusted?

A:
Small granulator: Delivers a flexible 50-200 kg/hour capacity, tailored for startups or small-scale production, offering adaptable scalability for your production needs.

Medium-Sized Granulator: A true powerhouse in the recycling industry, offering an impressive processing capacity of 200-500 kg/h. This is the ideal choice for recycling plants and facilities specializing in modified plastic production, ensuring efficiency and reliability.

Large Granulator: Featuring a remarkable capacity of over 500 kg/hour, this granulator is designed for heavy-duty applications. It seamlessly integrates with high-power motors and advanced automation systems, setting a new standard for productivity and performance in your operations.

Adjustment Method: Achieve optimal capacity adjustments effortlessly by fine-tuning parameters such as screw speed, feeding speed, or modifying the mold aperture. Tailor the process to your specific needs with precision control.

Q: Can this extraordinary machine tackle high humidity levels, impurities, or mixed plastics? Is pre-processing like crushing and cleaning necessary for the materials?

A: Some advanced equipment includes an integrated pre-drying system, such as a hopper dryer, to manage moisture levels. However, high-humidity materials, like unwashed recycled bottles, may require additional pre-treatment, like centrifugal dehydration, for optimal results.

Q: Does it support various types of melted plastics? Is equipment adjustment necessary when switching between different raw materials?

A: The material flowability enhances with a higher melt index. For instance, LDPE with MI=10 is more manageable compared to HDPE with MI=2, indicating the ease of processing across diverse plastics.

Q: How can one maintain control over the uniformity, density, and shape of the produced particles?

A:
Particle uniformity is influenced by the screw design, where a larger aspect ratio yields more consistent plasticization. Additionally, precise temperature control plays a crucial role in achieving uniform particle characteristics.
The method of cutting determines the final shape of the particles:
Underwater Strip Cutting: Produces well-defined, regular particles suitable for applications with high-precision demands.
Hot Cutting Grain: Known for high efficiency, though it may result in particles with some burrs.

Partner with Us for a Sustainable Future in Plastic Recycling: Together, let's pave the way toward an eco-friendly tomorrow by embracing advanced technology in plastic recycling, ensuring environmental preservation and resource efficiency.

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