Introducing our groundbreaking Soft Plastic Granulation Line, a marvel of modern engineering designed to redefine recycling efficiency.
Customers are empowered with the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their specific production needs. Each configuration boasts a specialized design for exceptional compatibility and superior granulation. This cutting-edge granulator excels at recycling contaminated waste and generating high-quality scraps. Equipped with a high-torque, low-noise gearbox, it ensures seamless and smooth operation. The innovative screw design enhances coordination, effectively addressing particle black spot and color discrepancy challenges. To optimize productivity and energy efficiency, it comes with forced feeding and a hydraulic mesh changer that adapts to the material's characteristics. Further enhancing its capabilities, the integrated vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, ensuring a more stable extrusion process and the production of superior solid particles.
Introducing our state-of-the-art Hard Plastic Granulation Line, meticulously crafted for unparalleled performance in recycling hard plastics.
This revolutionary Machine Line expertly melts diverse plastic raw materials and employs a high-speed rotating cutter to transform them into small, uniform particles. During this intricate cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped particles that significantly enhance the plastic's reprocessing capabilities.
This extraordinary Machine Line is pivotal in minimizing plastic degradation while producing superior quality particles. It serves as an indispensable ally for clients recycling PP, PE, and various other hard plastic materials. Moreover, this machine is designed for ease of use, embodying a highly practical granulation recycling approach that has gained remarkable popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: The recycling of plastics plays a pivotal role in curbing environmental degradation. By mitigating the adverse impacts of plastic waste, this process safeguards our precious land and water resources from harm.
Resource conservation: Recycling plastics significantly cuts down the necessity for raw, virgin plastics, thereby conserving vital non-renewable resources like oil, illustrating a prime example of sustainable resource management.
2. Policy support
Government promotion: Globally, governments are taking a robust stance on environmental stewardship, rolling out comprehensive policies and regulations designed to bolster and nurture the thriving plastic recycling sector.
Economic incentives: To further invigorate growth, some nations introduce enticing tax breaks and subsidies, creating a fertile ground for plastic recycling enterprises to flourish.
3. Market demand
Enterprise demand: A heightened commitment to sustainability compels more enterprises to pivot towards using recycled plastics as a strategic move to diminish their environmental impact.
Consumer preference: The modern consumer era champions eco-conscious choices, with a growing willingness to invest more in products crafted from recycled materials, reflecting a shift towards sustainable consumption.
4. Technological progress
Recycling technology: Cutting-edge advancements in recycling technology are revolutionizing the process, making it remarkably more efficient, economically viable, and yielding superior quality outcomes.
Innovative applications: Emergent materials and pioneering processes are broadening the horizons for recycled plastics, finding new life and applications across diverse sectors such as construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental entities and corporations are uniting forces, collaboratively driving the momentum of the plastic recycling revolution.
Standardization: The emergence of global standards elevates the caliber of recycled plastics and streamlines their global circulation and application, enhancing market integration.
The plastic recycling industry brims with potential and transformative advantages. It not only addresses environmental pollution and conserves resources but also receives a powerful dual boost from policy initiatives and market dynamics. As technology continuously evolves and global partnerships intensify, the future of plastic recycling shines brighter than ever.
Q: What is the price of plastic granulation line?
A: Pricing varies based on the cleanliness of the final material desired and the production capacity required. Our experts can recommend the most cost-effective granulation line tailored to the customer's budget and needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Boasting a simple, cost-effective design, ideal for processing standard plastics like PP and PE new materials, although it may struggle with mixed or impure recycled materials, offering limited processing capacity.
Twin screw: Renowned for its robust mixing capabilities, adept at handling recycled, mixed, or modified plastics, especially those requiring additives like flame retardants, ensuring superior yield and stability.
Triple screw: Typically employed in high-output, high-precision scenarios such as high-end engineering plastics. It offers exceptional results but comes with higher costs and maintenance complexity.
Suggestion: For mixed or modified recycled materials, a twin-screw granulator is recommended. Conversely, if working with single materials under budget constraints, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: With a flexible output of 50-200 kg/hour, it is perfectly suited for startups or small-scale production needs.
Medium-Sized Granulator: Capable of producing between 200 and 500 kg per hour, this powerhouse is a staple in recycling plants and modified plastic facilities, ensuring smooth, efficient granulation.
Large Granulator: Achieving output rates above 500 kg/hour, this granulator pairs perfectly with high-power motors and advanced automation systems for unparalleled performance.
Adjustment Method: Seamlessly adjust capacity by fine-tuning the screw speed, feeding pace, or mold aperture to customize performance to your needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Are any pre-processing steps like crushing or cleaning required beforehand?
A: Certain equipment models are compatible with integrated pre-drying systems, such as hopper dryers. However, for raw materials with high humidity, like unwashed recycled bottles, additional pre-treatment steps including centrifugal dehydration are essential.
Q: Does it accommodate various melted plastic types? Is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability. For example, LDPE with an MI of 10 processes more smoothly than HDPE with an MI of 2, facilitating easier transitions.
Q: What methodologies ensure control over the uniformity, density, and shape of the particles?
A: The precision in particle uniformity hinges on the screw design-larger aspect ratios enhance plasticization uniformity-and meticulous temperature control.
Particle shape is determined through the cutting method:
Underwater Strip Cutting: This method yields regular, precision-grade particles, ideal for high-precision specifications.
Hot Cutting Process: Offers high efficiency though may produce particles with burrs.
Join Us in Paving the Way for a Greener Tomorrow with Innovative Plastic Recycling Solutions
Audited Supplier 
){kind=link}