Soft Plastic Granulation Line
Customers have the flexibility to select between two-stage, three-stage, and four-stage machines to perfectly align with their production demands. This machine's exceptional design ensures superior compatibility and enhanced granulation capabilities. It excels in recycling heavily soiled waste and generating high-quality scraps. Featuring a high torque gear box design, it operates with minimal noise and delivers smooth performance. The specially engineered screw design optimizes coordination, significantly reducing issues of particle black spots and color discrepancies. Tailored to the material's characteristics, it boasts a forced feeding system and a hydraulic mesh changer, enhancing throughput and energy efficiency. Furthermore, the inclusion of both vacuum and conventional exhaust systems effectively eradicates moisture, exhaust gases, and impurities, guaranteeing stable extrusion and producing top-tier solid particles.
Hard Plastic Granulation Line
Experience the cutting-edge Machine Line, which ingeniously heats and melts diverse plastic raw materials before utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. This process of rapid rotation, stirring, and rubbing ensures the plastic particles achieve uniformity in size and shape, significantly boosting the plastic's reprocessing potential.
This advanced Machine Line contributes to minimizing plastic degradation and ensures superior particle production. It's an indispensable ally for clients aiming to recycle PP, PE, and other hard plastic materials. Furthermore, the machine is designed for ease of operation, making it an exceptionally practical granulation recycling solution, gaining immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Recycling plastics plays a crucial role in diminishing environmental pollution by tackling plastic waste head-on. This process significantly lessens harm to vital land and water resources.
Resource Conservation: By actively recycling and repurposing plastic products, the reliance on virgin plastics diminishes, resulting in the preservation of non-renewable resources, such as precious oil reserves.
2. Policy Support
Government Promotion: Nations globally are prioritizing environmental conservation, unveiling a multitude of policies and regulations to foster and bolster the growth of the plastic recycling sector.
Economic Incentives: In various regions, governments offer tax reductions and subsidies to recycling companies, ensuring further propulsion of industry development.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are opting for recycled plastics to shrink their ecological footprint.
Consumer Preference: There's a surge in the demand for eco-friendly products, with consumers willing to invest more in items crafted from recycled materials.
4. Technological Progress
Recycling Technology: Advancements in recycling technology are revolutionizing the process, making it more efficient, cost-effective, and ensuring superior quality.
Innovative Applications: The rapid development of new materials and methods broadens the scope for recycled plastics in diverse fields, from construction materials to textiles, and beyond.
5. Global Trends
International Cooperation: Environmental entities and businesses worldwide are reinforcing partnerships to collectively advance the plastic recycling industry's evolution.
Standardization: The establishment of international standards enhances the quality of recycled plastics, encouraging their widespread circulation and utility in the global marketplace.
The plastic recycling industry is poised for greatness, offering expansive prospects and substantial advantages. It stands as a force against pollution, a conservator of resources, and is buoyed by robust policy support and increasing market demand. As technology progresses and global collaboration strengthens, a luminous future awaits the plastic recycling industry.
Q: What is the price of a plastic granulation line?
A: The cost varies based on the customer's desired cleanliness level of the final output and the specified production capacity. We tailor the most effective granulation line configuration for each customer, aligning with their budgetary constraints.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Features a straightforward design and low cost, optimal for processing basic plastics like single material PP, PE. However, it offers limited adaptability for mixed or impurity-laden recycled materials, and has restricted processing capacity.
Twin Screw: Boasts robust mixing capabilities, ideal for processing recycled or mixed materials, such as PP, PE mixtures. Also suitable for modified plastics requiring additives like flame retardants or colorants, ensuring higher output and stability.
Triple Screw: Preferred in circumstances demanding high output and precision, such as high-end engineering plastic granulation. Despite its high cost and complex maintenance, it remains indispensable in such scenarios.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. If dealing with single materials and a limited budget, a single screw granulator is a viable choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact yet efficient Small Granulator, perfect for startups and small-scale production. It offers a flexible processing capability of 50-200 kg/hour, ensuring you have the right tool to kickstart your sustainability journey.
Discover our versatile Medium-Sized Granulator, a staple in recycling plants and modified plastic facilities. With a capacity of 200-500 kg/hour, it is designed to meet your growing production demands with unmatched reliability.
Our Large Granulator is engineered for high-capacity operations, processing above 500 kg/hour. It seamlessly integrates with high-power motors and advanced automation systems to maximize your output efficiently.
Adjustment Method: Tailor your production with ease. Achieve capacity adjustments by precisely modifying the screw speed, feeding speed, or mold aperture to suit your operational needs.
Q: Can your granulator efficiently handle high humidity, impurities, or mixed plastics? Do we need to perform pre-processing such as crushing and cleaning of materials?
A: Certain equipment models can incorporate a pre-drying system, such as a hopper dryer, to handle moisture. However, materials with high humidity, like unwashed recycled bottles, may require additional pre-treatment, such as centrifugal dehydration, for optimal results.
Q: Is your equipment compatible with various melted plastics? Are there adjustments needed when switching different raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with a Melt Index of 10 is easier to process compared to HDPE with a Melt Index of 2. Our equipment is designed to handle such variabilities effortlessly.
Q: What measures are in place to ensure the uniformity, density, and shape of the produced particles?
A: The uniformity of particles is significantly influenced by the screw design, where a larger aspect ratio leads to more consistent plasticization. Precise temperature control further enhances this uniformity.
The shape of the particles is determined by the cutting method, ensuring precision and quality:
Underwater Strip Cutting: Produces regular-shaped particles, ideal for high-precision requirements.
Hot Cutting Grain: Offers high efficiency, though there might be a presence of burrs.
Join Forces with Us in Pioneering a Sustainable Future in Plastic Recycling
Audited Supplier 
){kind=link}