Introducing our Soft Plastic Granulation Line – your innovative solution for transforming soft plastic waste into valuable resources!
Our cutting-edge granulation system offers flexibility with customizable two-stage, three-stage, and four-stage machines tailored to meet your specific production needs. Experience unparalleled compatibility and efficiency with our state-of-the-art granulator, ideal for recycling contaminated waste and generating high-quality plastic scraps. Engineered with a high-torque gear box for whisper-quiet, seamless operation and a uniquely designed screw for optimal performance, this system significantly reduces black spots and color variance in your granules. Adaptable to material characteristics, the included forced feeding mechanism and hydraulic mesh changer ensure increased capacity while conserving energy. Enhanced with both vacuum and traditional exhaust systems, our machine excels at extracting moisture, gases, and impurities, delivering consistently stable extrusion and superior solid particles.
Discover the capabilities of our Hard Plastic Granulation Line – engineered to transform rigid plastic materials into uniform, premium-quality granules.
This advanced Machine Line revolutionizes plastic recycling by heating and melting a variety of plastic raw materials, followed by precision cutting with a high-speed rotating cutter. The continuous rotation, stirring, and rubbing during the cutting process ensures that the plastic particles are consistently uniform in size and shape, elevating the reprocessing performance and efficiency of plastics.
Our Machine Line stands as an essential ally in reducing plastic degradation and producing superior granules. It is the ideal solution for clients aiming to recycle PP, PE, and other hard plastic materials efficiently. Renowned for its user-friendly operation and practicality, this granulation recycling mode has gained widespread popularity in the PP and PE recycling industry, making it an indispensable tool for eco-conscious businesses.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to protect our ecosystems! By recycling plastic waste, we drastically cut down on environmental pollution and safeguard our vital land and water resources from harmful damage.
Resource Conservation: Recycling and reusing plastic products is not just a choice, but a necessity. It significantly diminishes the need for virgin plastics, ensuring the conservation of precious non-renewable resources like oil, for a sustainable future.
2. Policy Support
Government Promotion: Globally, governments are taking a strong stance on environmental preservation by rolling out policies and regulations that actively encourage and bolster the growth of the plastic recycling industry.
Economic Incentives: In a bid to propel industry advancement, some nations offer lucrative tax benefits and subsidies to plastic recycling firms, making it a promising and profitable sector to invest in.
3. Market Demand
Enterprise Demand: As global consciousness towards the environment rises, a growing number of enterprises are opting for recycled plastics to significantly reduce their environmental impact.
Consumer Preference: The eco-friendly wave is here! Consumers are increasingly favoring sustainable products and are willing to invest in goods made from recycled materials, reflecting a shift towards green consumerism.
4. Technological Progress
Recycling Technology: Remarkable advancements in recycling technology are revolutionizing the sector, making processes not only more efficient but also cost-effective and of superior quality.
Innovative Applications: The horizon for recycled plastics is expanding with innovative materials and processes, paving the way for its application in diverse fields such as construction, textiles, and beyond.
5. Global Trends
International Cooperation: A global movement is underway, as environmental organizations and enterprises worldwide unite in efforts to advance the plastic recycling industry collectively.
Standardization: Establishing international standards is crucial for enhancing the quality of recycled plastics and facilitating their seamless integration and utilization in the global market.
The plastic recycling industry is on the cusp of a transformative phase, poised with immense prospects and advantages. It not only plays a pivotal role in reducing environmental pollution and conserving resources but is also fueled by robust policy support and burgeoning market demand. With continuous technological innovations and strengthening global collaborations, the industry's future shines bright.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the final material's cleanliness and the desired production capacity. We are equipped to recommend the most efficient granulation line combination tailored to the customer's budgetary needs, ensuring optimal performance.
Q: What differentiates single screw, twin-screw, and triple screw granulators? Which is the best fit for my requirements?
A:Single Screw: Characterized by a simple structure and low cost, ideal for handling standard plastics (like single material PP, PE new materials). It lacks adaptability for mixed or impurity-laden recycled materials and has limited processing capacity.
Twin Screw: Known for its powerful mixing capabilities, perfectly suited for processing recycled or mixed materials (such as PP, PE blends) and modified plastics requiring additives (like flame retardants, colorants). It boasts higher yield and stability.
Triple Screw: Optimal for high-output and precision-demanding scenarios (e.g., high-end engineering plastic granulation). However, it involves higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the raw material is singular and budget constraints exist, a single screw granulator remains a viable option.
Q: What is the typical production range per hour or day? Can adjustments be made?
A: Compact Granulator: With a processing capacity ranging from 50-200 kg/hour, this granulator is the perfect choice for budding entrepreneurs and small-scale production ventures, offering efficiency and reliability.
Mid-Sized Granulator: Operating at 200-500 kg/hour, this granulator serves as an essential asset in recycling plants or modified plastic facilities, ensuring effective processing with optimum performance.
Large Granulator: Exceeding 500 kg/hour, this powerhouse requires integration with a high-power motor and sophisticated automation system to achieve unparalleled efficiency in large-scale operations.
Capacity Adjustment Techniques: Achieve the desired capacity by fine-tuning parameters such as screw speed, feeding speed, or mold aperture. This flexibility allows precise control over production rates.
Q: Can the system manage challenges like high humidity, impurities, or diverse plastic blends? Are pre-processing steps like crushing and cleaning necessary?
A: Certain equipment models integrate a pre-drying system (e.g., hopper dryer), but for high-humidity raw materials like unwashed recycled bottles, additional pre-treatment (such as centrifugal dehydration) is essential.
Q: Does the equipment accommodate various melted plastics? Is equipment recalibration necessary when switching raw materials?
A: Materials with a higher melt index facilitate better flowability. For example, LDPE with MI=10 processes more smoothly compared to HDPE with MI=2, enhancing the adaptability of our equipment.
Q: What are the methods to control particle uniformity, density, and shape?
A: Particle uniformity is influenced by the screw design, where a larger aspect ratio enhances even plasticization, coupled with precise temperature control for consistent quality.
The method of cutting plays a pivotal role in determining particle shape:
Underwater Strip Cutting: Ensures regular-shaped particles, ideal for applications demanding high precision and uniformity;
Hot Cutting Grain: Offers high efficiency in production, though it might result in particles with slight burrs.
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