Unleash the Potential of Recycling with the Soft Plastic Granulation Line
Customers have the flexibility to choose from two-stage, three-stage, and four-stage machines tailored to meet varied production needs. Our ingeniously crafted design ensures exceptional compatibility and superior granulation performance. This granulator excels in recycling dirty waste while efficiently managing scraps. The gearbox features a high-torque setup ensuring low noise and smooth operation. With a specially engineered screw design, it effectively addresses issues of particle black spots and color discrepancies. Adapted to the unique characteristics of the material, it comes with a forced feeding mechanism and a hydraulic mesh changer to enhance capacity and optimize power efficiency. Additionally, the inclusion of vacuum and conventional exhaust systems allows for the effective removal of moisture, exhaust gases, and impurities, ensuring a stable extrusion process and the creation of high-quality solid particles.
Hard Plastic Granulation Line - Revolutionizing Hard Material Plastic Recycling
This cutting-edge Machine Line is designed to heat and melt a variety of plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently uniform size and shape of the plastic particles, significantly enhancing the plastic's reprocessing performance.
Empower your recycling efforts with our machine line, designed to minimize plastic degradation and produce superior particles. It is an indispensable ally for clients focused on recycling PP, PE, and other hard material plastics. This machine is not only user-friendly but also offers a highly practical granulation recycling mode, gaining widespread popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: With our advanced Versatile Granulator Machine, you can significantly diminish the environmental impact of plastic waste. This technology plays a crucial role in mitigating pollution by curtailing the contaminants released into land and water bodies.
Resource Conservation: Opt for our state-of-the-art recycling solutions to diminish the dependency on virgin plastics. By adopting our efficient systems, you conserve vital non-renewable resources like oil, paving the way for a sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are championing environmental protection by rolling out impactful policies and regulations aimed at bolstering the growth of the dynamic plastic recycling industry.
Economic Incentives: In select nations, governments amplify industry advancement by extending lucrative tax incentives and subsidies to enterprises championing plastic recycling.
3. Market Demand
Enterprise Demand: As environmental awareness peaks, an increasing number of companies are opting for recycled plastics, aligning with green practices to lessen their ecological footprint.
Consumer Preference: The surge in demand for eco-friendly products signals a market ready to embrace a green transformation, with consumers willingly investing more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Witness a leap in plastic recycling technology that enhances efficiency, cost-effectiveness, and quality, ensuring superior outcomes with every cycle.
Innovative Applications: The evolution of novel materials and techniques unlocks new realms for recycled plastics, enabling their use across diverse sectors like construction materials and textiles.
5. Global Trends
International Cooperation: A collaborative global effort among environmental organizations and enterprises is propelling the plastic recycling industry toward unprecedented heights.
Standardization: The advent of global standards is a game-changer, enhancing the quality and broadening the market reach of recycled plastics on a global scale.
The plastic recycling industry is poised for remarkable growth, promising to curtail environmental damage and conserve resources. Backed by robust policy support and escalating market demand, coupled with technological advancements and global cooperation, this industry is on the cusp of a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the cleanliness of the final material and desired production capacity. We tailor the most efficient granulation line solutions to fit your budget, ensuring optimal performance and value.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and affordability, ideal for processing basic plastics like single-material PP and PE. However, it offers limited adaptability for mixed or impurity-laden recycled materials, with a constrained capacity.
Twin Screw: Boasting robust mixing capabilities, perfect for recycling mixed materials or modified plastics with additives. This choice ensures higher yield and reliable performance.
Triple Screw: Preferred for high-output and precision demands, such as high-end engineering plastic granulation. Although costlier and complex to maintain, it delivers unmatched precision and quality.
Suggestion: For recycled or mixed modified materials, the twin-screw granulator is recommended. Conversely, a single screw granulator is a cost-effective solution for single raw materials on a tighter budget.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Perfectly designed for startups or small-scale production, this machine handles 50-200 kg/hour, efficiently meeting your needs.
Medium-sized granulator: Ideally suited for recycling plants or modified plastic facilities, processing 200-500 kg/h with ease and reliability.
Large granulator: Capable of processing above 500 kg/hour, this model is designed to pair seamlessly with high-power motors and sophisticated automation systems.
Adjustment method: Seamless capacity adjustment is possible by altering the screw speed, feeding speed, or mold aperture for optimal performance.
Q: Can the machine efficiently handle high humidity, impurities, or mixed plastics? Are pre-treatment processes like crushing and cleaning required?
A: Some models can integrate a pre-drying system, such as a hopper dryer, yet high humidity materials, like unwashed recycled bottles, need additional pre-treatment like centrifugal dehydration.
Q: Does the equipment accommodate various types of melted plastics? Are adjustments necessary when switching raw materials?
A: Materials with a higher melt index demonstrate stronger flowability, making them easier to process; for example, LDPE with MI=10 is more manageable than HDPE with MI=2.
Q: What measures can be taken to control the uniformity, density, and shape of particles produced?
A: The uniformity of particles relies on the precision of screw design, with a larger aspect ratio leading to more consistent plasticization, as well as meticulous temperature control.
The shape of particles is influenced by the cutting method employed:
Underwater strip cutting: Produces regular particles ideal for high-precision applications.
Hot cutting grain: Offers high efficiency, though it may produce particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling – Join hands with Zhangjiagang Deling Machinery Co, Ltd, leaders in innovative recycling solutions, as we pave the way to a greener tomorrow.
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