Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, or four-stage machines tailored to meet specific production demands. Our distinctive design ensures impeccable compatibility and superior granulation quality. This granulator excels in recycling contaminated waste and producing superior scraps. Featuring a gear box with a high-torque design, it operates with minimal noise and utmost smoothness. Our specially crafted screw design enhances coordination, effectively addressing issues like particle black spots and color discrepancies. With an advanced forced feeding and hydraulic mesh changer, tailored to material characteristics, you achieve enhanced capacity while conserving energy. Furthermore, our cutting-edge vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion and producing premium solid particles.
Hard Plastic Granulation Line
This state-of-the-art machine line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into consistently small, uniform particles. During this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring uniformity in particle size and shape, significantly enhancing the plastic's reprocessing performance.
The machine line is instrumental in minimizing plastic degradation while producing superior quality particles. It is an invaluable asset for clients specializing in recycling PP, PE, and other rigid plastic materials. Additionally, the machine boasts user-friendly operation, making it an exceptionally practical granulation recycling solution and a favorite in the PP, PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the transformative power of plastic recycling, a pivotal strategy in drastically reducing the pollution caused by plastic waste. This noble endeavor minimizes harm to our precious land and water resources, safeguarding them for future generations.
Resource Conservation: Through innovative recycling and reuse of plastic products, we significantly cut down the demand for virgin plastics, thereby conserving invaluable non-renewable resources like oil and contributing to a more sustainable planet.
2. Policy Support
Government Promotion: Across the globe, governments are amplifying their focus on environmental protection. By rolling out a suite of progressive policies and regulations, they actively encourage and bolster the burgeoning plastic recycling industry.
Economic Incentives: In select nations, the government extends enticing tax incentives and subsidies to plastic recycling companies, further fueling the industry's development and success.
3. Market Demand
Enterprise Demand: As corporate consciousness around environmental stewardship rises, a growing number of enterprises are turning to recycled plastics, keen on reducing their ecological footprints and aligning with global sustainability goals.
Consumer Preference: With an upsurge in demand for eco-friendly products, consumers are increasingly willing to invest in premium goods crafted from recycled materials, illustrating a shift towards responsible consumption.
4. Technological Progress
Recycling Technology: The relentless advancement of plastic recycling technology renders the recycling process more efficient, economically viable, and capable of producing superior quality outputs.
Innovative Applications: Emerging materials and cutting-edge processes unlock new avenues for the application of recycled plastics, extending their utility into diverse fields such as construction materials and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and industry leaders are forging stronger partnerships, collaboratively championing the growth and evolution of the plastic recycling sector.
Standardization: The establishment of international standards elevates the quality of recycled plastics, facilitating their global market circulation and widespread adoption.
The plastic recycling industry stands at the forefront of a transformative era, offering immense potential and unparalleled benefits. By curbing environmental pollution and conserving vital resources, coupled with robust policy backing and surging market demand, the industry is poised for unprecedented growth. With ongoing technological innovations and enhanced global collaboration, the future of plastic recycling shines brighter than ever.
Q: What is the price of plastic granulation line?
A: Pricing varies according to the customer's desired final material cleanliness and production capacity requirements. We are committed to recommending the most effective granulation line package tailored to the customer's budget and operational needs.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Known for its straightforward design and cost efficiency, this model is ideal for processing standard plastics (e.g., single-material PP, PE new materials). However, it has limited adaptability to mixed materials or recycled materials with impurities and offers constrained processing capacity.
Twin Screw: Featuring robust mixing capabilities, this model excels in processing recycled and mixed materials (e.g., PP, PE composites) as well as modified plastics requiring additives (e.g., flame retardants, colorants), delivering superior output and stability.
Triple Screw: Tailored for high-output, precision-demanding scenarios (e.g., high-end engineering plastic granulation), this model represents a higher investment with its intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If the focus is on single materials and budget constraints are a concern, a single screw granulator remains an excellent option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Perfect for startups or small-scale operations, this model boasts a capacity of 50-200 kg/hour, making it an ideal choice for burgeoning businesses looking to efficiently manage their production needs.
Medium-Sized Granulator: With a capacity of 200-500 kg/hour, this granulator is a staple in recycling plants and modified plastic plants, offering reliable and robust performance to meet the demands of medium-scale operations.
Large Granulator: Engineered for large-scale production, this model delivers a capacity exceeding 500 kg/hour. It requires the integration of a high-power motor and an automated system to ensure seamless and efficient processing, handling even the most demanding production volumes.
Adjustment Method: Tailor your production capacity with ease by adjusting the screw speed, feeding speed, or the mold aperture, allowing for precise control over output and efficiency.
Q: Can it handle high humidity, impurities, or mixed plastics? Do the materials need to be pre-processed, such as crushing and cleaning?
A: While some equipment can be seamlessly integrated with a pre-drying system like a hopper dryer, high-humidity raw materials, such as unwashed recycled bottles, necessitate additional pre-treatment steps such as centrifugal dehydration for optimal processing.
Q: Does it support various types of melted plastics? Is equipment adjustment required when switching raw materials?
A: The melt index is crucial; the higher it is, the better the material flowability. For instance, LDPE with a Melt Index (MI) of 10 processes more easily than HDPE with an MI of 2, showcasing the adaptability of the equipment to different material types.
Q: How can we control the uniformity, density, and shape of the particles produced?
A: Achieving particle uniformity is linked to the screw design, where a larger aspect ratio enhances plasticization uniformity. Additionally, precise temperature control plays a critical role in maintaining quality.
The particle shape is influenced by the cutting method employed:
Underwater Strip Cutting: Yields regular particles, making it ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency but may result in particles with burrs, affecting the surface smoothness.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in our mission to innovate and transform plastic recycling practices for a greener, more sustainable tomorrow.
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