Soft Plastic Granulation Line
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to specific production needs. Our specially engineered design ensures exceptional compatibility and superior granulation quality. The granulator excels at recycling contaminated waste and processing scraps efficiently. Equipped with a high torque gear box, it promises low noise and smooth operation. An innovative screw design enhances synergy, effectively minimizing particle black spots and color discrepancies. Tailored for various material characteristics, the machine is fitted with forced feeding and a hydraulic mesh changer, optimizing capacity while reducing energy consumption. Additionally, both vacuum and conventional exhaust systems proficiently eliminate moisture, gases, and contaminants, guaranteeing consistent extrusion and superior solid particle production.
Hard Plastic Granulation Line
Our advanced Machine Line expertly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to meticulously transform the molten plastic into small, uniform pellets. This intricate process involves rapid rotation, stirring, and friction, resulting in consistently sized and shaped plastic particles that significantly enhance the reprocessing capabilities of the plastic.
This Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles, making it an indispensable asset for clients recycling PP, PE, and other durable plastic materials. The machine’s user-friendly design offers a highly practical granulation recycling solution, garnering immense popularity in the PP and PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling is a pivotal step towards lowering the environmental impact caused by plastic waste. This process significantly mitigates the damage inflicted on our precious land and water resources.
Resource Conservation: By recycling and repurposing plastic products, we can substantially decrease the demand for virgin plastics and conserve vital non-renewable resources like oil, ensuring a more sustainable future.
2. Policy Support
Government Promotion: Across the globe, governments are prioritizing environmental conservation, rolling out a suite of policies and regulations to bolster and stimulate growth in the plastic recycling industry.
Economic Incentives: In certain regions, governments are offering attractive tax incentives and subsidies to recycling enterprises, catalyzing further industry growth and development.
3. Market Demand
Enterprise Demand: As awareness around environmental conservation rises, an increasing number of enterprises are opting to utilize recycled plastics, aiming to lessen their ecological footprint.
Consumer Preference: There's a marked rise in demand for eco-friendly products, with consumers showing a willingness to invest more in items crafted from recycled materials, reflecting their commitment to sustainability.
4. Technological Progress
Recycling Technology: The landscape of plastic recycling technology is perpetually evolving, enhancing the efficiency, cost-effectiveness, and quality of the recycling processes, propelling the industry forward.
Innovative Applications: The advent of cutting-edge materials and methodologies is broadening the horizon for recycled plastics, ushering in their application across diverse sectors like construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are fostering collaboration to collectively advance the flourishing development of the plastic recycling industry.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, facilitating their global market circulation and utilization.
The plastic recycling industry is poised for expansive growth and offers tremendous benefits. It not only plays a crucial role in reducing environmental pollution and conserving resources, but is also buoyed by strong policy backing and burgeoning market demand. With relentless technological progress and enhanced global partnerships, this industry is set to embark on an even more promising journey.
Q: What is the price of plastic granulation line?
A: The price varies based on the customer's desired cleanliness level of the final material and the production capacity required. We are committed to recommending the most efficient granulation line that aligns with the customer's budget range, ensuring optimal investment value.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward structure and low cost, single screw granulators are ideal for processing standard plastics like single-material PP or PE. However, they have limited adaptability to mixed or impurity-laden recycled materials and have a constrained processing capacity.
Twin Screw: Known for their robust mixing capabilities, twin screw granulators excel in processing recycled materials, blends such as PP and PE, or modified plastics requiring additives like flame retardants or colorants. They offer enhanced yield and stability.
Triple Screw: These are typically deployed in high-output, high-precision scenarios like high-end engineering plastic granulation. However, they come with higher costs and intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable. Conversely, for single raw material and budget-conscious scenarios, opting for a single screw granulator is a cost-effective choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Capable of processing 50-200 kg per hour, this compact solution is ideal for startups and small-scale production facilities aiming to make a big impact with manageable outputs.
Medium-Sized Granulator: With a capacity of 200-500 kg per hour, this versatile machine is a staple in both recycling plants and modified plastic facilities, offering impressive efficiency and reliable performance.
Large Granulator: Exceeding 500 kg per hour, this powerhouse requires integration with a high-power motor and an advanced automation system, making it the perfect choice for large-scale operations that demand robust production capabilities.
Adjustment Method: Tailor your output capacity to meet specific needs by simply adjusting the screw speed, feeding speed, or mold aperture, ensuring optimal production flexibility at all times.
Q: Can the machine effectively process materials with high humidity or impurities, and handle mixed plastics? Is pre-processing, like crushing and cleaning, necessary for optimal results?
A: Certain models feature integration with a pre-drying system, such as a hopper dryer, to manage moisture levels. However, for high-humidity materials, like unwashed recycled bottles, additional pre-treatment steps, including centrifugal dehydration, are essential for best results.
Q: Is it compatible with various types of melted plastics, and does the equipment require adjustments when switching between different raw materials?
A: Plastics with a higher melt index exhibit superior flowability, facilitating easier processing. For instance, LDPE with an MI of 10 is more manageable than HDPE with an MI of 2, ensuring seamless transitions between material types.
Q: What techniques are used to control the uniformity, density, and shape of the produced particles?
A: Consistency in particle uniformity hinges on the screw design, where a larger aspect ratio can enhance plasticization uniformity, coupled with precise temperature control for optimal results.
The particle shape is sculpted by the cutting method:
Underwater Strip Cutting: This method yields regular particles, perfectly suited for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency, though particles may exhibit slight burrs, suitable for less sensitive applications.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with us to drive innovation and sustainability in the ever-evolving world of plastic recycling, ensuring a greener tomorrow.
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