Soft Plastic Granulation Line
Customers are presented with a choice between two-stage, three-stage, and four-stage machines, tailored to meet diverse production needs. This thoughtfully engineered design assures excellent compatibility and superior granulation quality. Ideal for recycling soiled waste and creating scraps, our granulator stands out with its high torque gearbox, ensuring low noise and smooth operations. The specially crafted screw design enhances coordination, significantly reducing issues like particle black spots and color discrepancies. Depending on material characteristics, the machine comes equipped with a forced feeding mechanism and a hydraulic mesh changer, optimizing capacity and power savings. Furthermore, the integrated vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, resulting in more stable extrusion and impeccably solid particles.
Hard Plastic Granulation Line
Our Machine Line expertly heats and melts a wide array of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this innovative cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring a more consistent particle size and shape. This not only enhances the reprocessing performance of the plastic but also elevates the quality of the end product.
The Machine Line significantly aids in reducing plastic degradation while producing superior particles, making it an indispensable partner for clients engaged in recycling PP, PE, and other hard plastic materials. Additionally, the machine boasts user-friendly operation, offering a highly practical and efficient granulation recycling option that has gained immense popularity in the fields of PP and PE recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engaging in plastic recycling significantly curtails environmental pollution caused by plastic waste. It plays a crucial role in minimizing the detrimental impacts on land and water resources, making our planet greener and cleaner.
Resource Conservation: Recycling and reusing plastic products diminish the demand for virgin plastics, thus preserving non-renewable resources like oil. This emphasis on conservation ensures sustainable growth for future generations.
2. Policy Support
Government Promotion: As environmental concerns intensify globally, governments are rolling out a plethora of policies and regulations to bolster and endorse the plastic recycling industry's growth.
Economic Incentives: Certain governments extend enticing tax breaks and subsidies to plastic recycling firms, catalyzing further industry progress and innovation.
3. Market Demand
Enterprise Demand: With heightened environmental consciousness, a growing number of enterprises are opting for recycled plastics to lessen their ecological footprint, setting a responsible precedent.
Consumer Preference: As eco-friendly products gain traction, consumers are increasingly prepared to pay premium prices for items crafted from recycled materials, driving market demand upwards.
4. Technological Progress
Recycling Technology: The evolution of plastic recycling technology renders the process more efficient, cost-effective, and results in superior quality outputs, revolutionizing industry standards.
Innovative Applications: Cutting-edge materials and processes are broadening the potential uses of recycled plastics across various sectors, including construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and enterprises are forging stronger collaborations to collectively advance the plastic recycling industry and its sustainable growth.
Standardization: The establishment of international standards enhances the quality of recycled plastics, promoting their seamless integration and use in the global market.
The plastic recycling industry is poised for promising growth, offering vast prospects and distinct advantages. It not only mitigates environmental pollution and conserves resources but also benefits greatly from policy support and burgeoning market demand. With relentless technological advancements and strengthened global partnerships, the industry is set to forge an even more radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing hinges on the cleanliness level of the final material and the desired production capacity. We meticulously tailor the most efficient granulation line combinations to suit each customer's budgetary framework.
Q: What distinguishes single screw, twin-screw, and triple-screw granulators? Which option aligns best with my requirements?
A:Single Screw: Known for its simple structure and low cost, this option is ideal for processing standard plastics (e.g., single material PP, PE new materials). However, it shows limited adaptability to mixed or impurity-laden recycled materials and has a restrained processing capacity.
Twin Screw: Boasting robust mixing capabilities, this choice excels in processing recycled and mixed materials (e.g., PP, PE mixtures) or modified plastics requiring additive integration (e.g., flame retardants, colorants), ensuring higher yield and operational stability.
Triple Screw: Predominantly employed where high output and precision are paramount (e.g., high-end engineering plastic granulation), though it comes with a heftier cost and intricate maintenance demands.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single materials and budget constraints, a single screw granulator remains a viable choice.
Q: What is the hourly or daily production range? Is there flexibility for adjustments?
A: Compact Granulators: Ideal for burgeoning businesses or small-scale operations, these machines manage capacities ranging from 50 to 200 kg per hour, delivering efficiency and effectiveness at a scale perfectly suited for startups.
Medium-Sized Granulators: Designed for the heart of recycling and modified plastic manufacturing plants, these robust units handle between 200 to 500 kg per hour, offering robust, reliable performance.
Large Granulators: Engineered for powerhouse operations, these giants process over 500 kg per hour, necessitating integration with high-power motors and advanced automation systems for ultimate efficiency.
Adjustment Methodology: Effortlessly regulate capacity through fine-tuning the screw speed, feed rate, or mold aperture, ensuring precise control over production outputs.
Q: Is it capable of processing plastics with high moisture content, impurities, or mixed materials? Are pre-processing steps like crushing and cleaning necessary?
A: While some systems incorporate pre-drying solutions like hopper dryers, it is crucial to pre-treat high-moisture materials, such as unwashed recycled bottles, with additional methods like centrifugal dehydration.
Q: Can the system accommodate various melted plastic types? What adjustments are needed when altering raw material types?
A: A higher melt index indicates superior material flowability. For instance, LDPE with an MI of 10 processes more smoothly than HDPE with an MI of 2, affecting ease and efficiency of production.
Q: What methods are available to maintain particle uniformity, density, and shape?
A: Particle uniformity is largely influenced by screw design—such as higher aspect ratios providing more consistent plasticization—and precision in temperature regulation.
The method of cutting defines particle shape:
Underwater Strand Cutting: Yields regularly shaped particles ideal for applications demanding precision and consistency;
Hot Pelletizing: Offers high efficiency, though it may occasionally produce burrs.
Join Us on the Path to a Greener Tomorrow in Plastic Recycling
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