Soft Plastic Granulation Line
Customers can tailor their production processes with the flexibility to select machines that are two-stage, three-stage, or four-stage, all designed to meet diverse production needs. Our specialized design ensures outstanding compatibility and superior granulation quality. The granulator excels in recycling contaminated waste and generating superior scraps. Key features include a high-torque gearbox that ensures quiet, smooth operation, and a unique screw design that optimizes coordination, reducing issues like particle black spots and color discrepancies. Depending on material characteristics, machines come equipped with forced feeding and hydraulic mesh changers to enhance capacity while significantly conserving power. Moreover, integrated vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring more stable extrusion processes and exceptional solid particle production.
Hard Plastic Granulation Line
This cutting-edge Machine Line expertly heats and melts various plastic raw materials. It utilizes a high-speed rotating cutter to efficiently cut the melted plastic into consistently small and uniform particles. During this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in more uniform particle size and shape. This advancement significantly enhances the plastic's reprocessing performance, making it ideal for further applications.
The Machine Line is a pivotal solution in reducing plastic degradation and producing superior particles, proving invaluable for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation makes it a highly practical choice in granulation recycling, earning widespread acclaim in the PP and PE recycling sectors for its efficiency and ease of use.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Engage in sustainable practices with plastic recycling, effectively diminishing the environmental impact caused by plastic waste. This innovation minimizes harm to our precious land and water resources, paving the way for a cleaner future.
Resource Conservation: By harnessing the power of recycling and reusing plastic products, we significantly decrease the demand for virgin plastics, preserving invaluable non-renewable resources like oil for future generations.
2. Policy Support
Government Promotion: As environmental consciousness rises, governments globally are championing initiatives for environmental preservation. They have rolled out a multitude of policies and regulations to foster and support the burgeoning plastic recycling industry.
Economic Incentives: Numerous countries are providing financial boosts through tax incentives and subsidies to plastic recycling enterprises, spurring industry growth and sustainability efforts across the globe.
3. Market Demand
Enterprise Demand: With an escalating awareness of environmental stewardship, a growing number of enterprises are opting for recycled plastics, enhancing their corporate image while substantially reducing their ecological footprint.
Consumer Preference: As the appetite for eco-friendly products swells, consumers are more willing than ever to invest in products crafted from recycled materials, thereby driving market trends towards sustainability.
4. Technological Progress
Recycling Technology: The evolution of plastic recycling technology is on a relentless march forward, increasing the efficiency, cost-effectiveness, and quality of recycling processes, making a significant impact on the industry.
Innovative Applications: New materials and processes are burgeoning, broadening the horizons for recycled plastics applications across diverse fields like construction and textiles, revolutionizing industries at large.
5. Global Trends
International Cooperation: A global wave of collaboration is unfolding, with environmental organizations and enterprises uniting efforts to propel the growth and innovation of the plastic recycling industry on an international scale.
Standardization: The establishment of international standards is vital for elevating the quality of recycled plastics, facilitating their seamless circulation and usage in the global marketplace.
The plastic recycling industry is poised for remarkable growth, offering profound advantages by curbing environmental pollution and conserving resources. With robust policy backing and swelling market demand, coupled with technological advancements and enhanced global collaboration, the industry is on the brink of a luminous future.
Q: What is the price of a plastic granulation line?
A: The cost is determined by the desired cleanliness level of the final output and the production capacity requirements. We are pleased to recommend the most effective granulation line tailored to your budget and needs, ensuring optimal investment in sustainable operations.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which one aligns best with my specific needs?
A:Single Screw: Featuring a simple design at a lower cost, this is ideal for processing straightforward plastics, such as single material PP or PE new materials. However, its adaptability to mixed or impurity-laden recycled materials is limited, with constrained processing capacity.
Twin Screw: Renowned for its robust mixing capability, this option is well-suited for recycled or mixed materials (like PP, PE mixtures) and modified plastics needing additives (e.g., flame retardants, colorants), boasting higher yield and stability.
Triple Screw: The pinnacle of precision and output, predominantly employed in high-end engineering plastic granulation scenarios. Though offering superior performance, it comes with higher costs and intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is your go-to solution. Conversely, if budget constraints are a consideration and single raw materials are in play, a single screw granulator remains a prudent choice.
Q: What is the production range per hour or day, and is there flexibility in adjustment?
A: Small granulator: 50-200 kg/hour. This compact powerhouse is perfectly designed for startups or small-scale production facilities. Effortlessly meet your initial production goals with this efficient piece of machinery.
Medium-sized granulator: 200-500 kg/h. Typically a staple in recycling plants and modified plastic plants, this granulator balances efficiency with flexibility, making it the preferred choice for mid-level operations.
Large granulator: Above 500 kg/hour. Equipped to handle the heavy lifting, this granulator requires a high-power motor and automation system to match its robust processing capabilities, tailored for large-scale production environments.
Adjustment method: Fine-tune your production capacity with ease! Adjust the screw speed, feeding speed, or mold aperture to perfectly align with your production demands.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning required for the materials?
A: Certain equipment can seamlessly integrate with a pre-drying system, such as a hopper dryer. However, raw materials with high humidity, like unwashed recycled bottles, will require additional pre-treatment steps like centrifugal dehydration to ensure optimal performance.
Q: Does it support different types of melted plastics? Is equipment adjustment necessary when switching between raw materials?
A: The higher the melt index, the easier it is for material to flow. For example, LDPE with a melt index of 10 is processed more effortlessly compared to HDPE with a melt index of 2. Adjustments may be necessary based on the melt index of the plastics used.
Q: How can the uniformity, density, and shape of particles be controlled?
A: The uniformity of particles is heavily reliant on the screw design. A larger aspect ratio can lead to more uniform plasticization, while precise temperature control ensures consistent quality.
The particle shape is shaped by the cutting method:
Underwater strip cutting: Achieves regular particle shapes, tailored for high-precision applications.
Hot cutting grain: Offers high-efficiency processing, though particles may have burrs.
Partner with Us for a Sustainable Future in Plastic Recycling. Together, we can innovate and lead the way towards a greener, more sustainable future in the realm of plastics recycling.
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