Innovative Soft Plastic Granulation Line
Our Industrial Plastic Granulator Pelletizer Agglomerator offers a versatile solution tailored to your production needs, allowing choices between two-stage, three-stage, and four-stage machines. This special design ensures remarkable compatibility and superior granulation quality. Ideal for recycling challenging dirty waste and efficiently processing scraps, this granulator features a high-torque gear box designed for quiet and smooth operation. It includes a cutting-edge screw design that enhances coordination to significantly reduce issues like particle black spots and color discrepancies. To boost capacity and energy efficiency, it equips with a forced feeding and a hydraulic mesh changer, expertly matched to the material's characteristics. Advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, ensuring the extrusion process is stable and the solid particles produced are of exceptional quality.
Revolutionary Hard Plastic Granulation Line
This state-of-the-art Machine Line masterfully heats and melts various plastic raw materials, utilizing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this innovative cutting process, the plastic is rapidly rotated, stirred, and rubbed, achieving remarkable uniformity in particle size and shape, greatly enhancing the plastic's reprocessing performance. This results in unparalleled consistency and quality in the finished product.
Our cutting-edge Machine Line excels in minimizing plastic degradation and producing superior quality particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. Its simplicity and practicality in operation make it a highly efficient granulation recycling solution, gaining significant popularity in the PP, PE recycling sector. Experience the future of recycling technology with a machine that is both user-friendly and powerfully effective.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Plastic recycling stands as a formidable solution to minimize the environmental pollution caused by plastic waste, safeguarding our precious land and water resources from significant damage.
Resource Conservation: By embracing the recycling and reuse of plastic products, we can dramatically cut down the demand for virgin plastics, effectively conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: With a heightened focus on environmental stewardship, governments globally are rolling out a myriad of policies and regulations designed to foster the growth and support of the plastic recycling industry.
Economic Incentives: In a bid to further bolster industry development, some nations offer enticing tax incentives and subsidies to plastic recycling companies.
3. Market Demand
Enterprise Demand: As environmental consciousness rises, a growing number of enterprises are opting to utilize recycled plastics, significantly shrinking their environmental footprint.
Consumer Preference: The rise in demand for eco-friendly products is evident, with consumers showing an eagerness to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless advance in plastic recycling technology is revolutionizing the process, making it more efficient, cost-effective, and yielding higher quality results.
Innovative Applications: The advent of groundbreaking materials and processes expands the horizons for recycled plastics, unlocking new applications across diverse fields like building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Global environmental organizations and enterprises are fortifying partnerships to collectively advance the plastic recycling industry.
Standardization: The establishment of international standards plays a crucial role in elevating the quality of recycled plastics, facilitating their seamless circulation and utilization in the global market.
The plastic recycling industry is brimming with promise and boasts immense advantages, offering not only solutions to curb environmental pollution and conserve resources but also benefits from the dynamic synergy of policy support and market demand. As technology forges ahead and global cooperation intensifies, the industry's future gleams with potential.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent upon the customer's desired cleanliness of the final material and the required production capacity. We can recommend the most cost-effective granulation line combination tailored to the customer's budgetary constraints.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is the most suitable for my specific requirements?
A:Single Screw: Featuring a simple design and low cost, this option is ideal for processing standard plastics like new PP and PE materials but offers limited adaptability for mixed or impurity-laden recycled materials with a restricted processing range.
Twin Screw: Known for robust mixing capabilities, this is perfect for handling recycled, mixed materials (such as PP, PE combinations) or modified plastics needing additives (like flame retardants, colorants), delivering higher yield and consistency.
Triple Screw: Best suited for high output and precision demands, such as high-end engineering plastic granulation, though it comes at a higher cost and requires complex maintenance.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. For single material with budget constraints, a single screw granulator is an economical choice.
Q: What is the production range per hour or day? Is it adjustable?
A: Small Granulator: Capable of producing 50-200 kg/hour, making it ideal for startups or small-scale production operations.
Medium-Sized Granulator: Whether you're operating within a dynamic recycling plant or a sophisticated modified plastic plant, our medium-sized granulators, with their robust capacity of 200-500 kg/h, are the ideal solution to enhance your efficiency and productivity.
Large Granulator: For those seeking power and precision, our large granulators deliver an unparalleled performance of over 500 kg/hour. Designed to seamlessly integrate with high-power motors and cutting-edge automation systems, they set the standard for excellence in high-volume operations.
Adjustment Method: Effortlessly fine-tune your production capabilities by adjusting the screw speed, feeding speed, or mold aperture. This allows for precise capacity adjustments, enhancing operational flexibility and efficiency.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-treatment such as crushing and cleaning necessary for materials?
A: Our equipment can be seamlessly integrated with pre-drying systems like hopper dryers for optimal performance. However, if handling high humidity materials such as unwashed recycled bottles, additional pre-treatment like centrifugal dehydration is recommended to ensure quality and efficiency.
Q: Does it support diverse types of melted plastics? Is equipment adjustment required when switching raw materials?
A: Materials with a higher melt index exhibit greater flowability, facilitating easier processing. For instance, LDPE with a melt index of 10 is more manageable than HDPE with a melt index of 2, ensuring smoother transitions and enhanced processing efficiency.
Q: How can the uniformity, density, and shape of particles be controlled to perfection?
A: The mastery of particle uniformity is influenced by the sophisticated screw design, where a larger aspect ratio can result in more consistent plasticization. Precision in temperature control significantly contributes to achieving the desired quality.
The particle shape is expertly determined by the cutting method chosen:
Underwater Strip Cutting: This method ensures regular, high-quality particles, meeting stringent high-precision requirements.
Hot Cutting Grain: Known for its impressive efficiency, this method may produce particles with minor burrs but offers exceptional performance.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd to lead the charge towards a greener, more sustainable world in plastic recycling. Our state-of-the-art solutions are designed to empower your processes and champion environmental stewardship.
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