Soft Plastic Granulation Line
Customers can choose from a versatile range of two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. With an innovative design that ensures exceptional compatibility and superior granulation, this granulator excels in recycling dirty waste and transforming scraps with finesse. Featuring a high torque gearbox, it operates with whisper-quiet efficiency and seamless precision. The specially engineered screw design enhances coordination, effectively minimizing particle black spots and color discrepancies. Tailored to material characteristics, it boasts a forced feeding mechanism and a hydraulic mesh changer to elevate capacity while optimizing energy savings. Additionally, advanced vacuum and conventional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, securing stable extrusion and the production of high-quality solid particles.
Hard Plastic Granulation Line
This cutting-edge Machine Line skillfully heats and melts a wide array of plastic raw materials. Utilizing a high-speed rotating cutter, it crafts these melted plastics into small, uniform particles. Throughout the cutting process, the plastic undergoes rapid rotation, stirring, and friction, resulting in particles that boast uniform size and shape, thereby significantly enhancing the plastic's reprocessing capabilities.
This remarkable Machine Line adeptly minimizes plastic degradation and consistently produces superior-quality particles. It serves as an indispensable ally for clients engaged in the recycling of PP, PE, and other hard material plastics. Additionally, its user-friendly operation makes it a highly practical choice for granulation recycling, achieving immense popularity in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Booming Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Dive into the power of plastic recycling, a remarkable solution that significantly minimizes the environmental havoc wreaked by waste plastics, safeguarding our precious land and water resources for future generations.
Resource Conservation: Embrace the potential of recycled plastics as a beacon of sustainability. By reusing these materials, we can dramatically cut down the demand for virgin plastics, conserving irreplaceable resources like oil.
2. Policy Support
Government Promotion: Across the globe, governments are taking the lead in championing environmental protection by rolling out robust policies and regulations aimed at nurturing the growth and innovation within the plastic recycling sector.
Economic Incentives: In a bid to further catalyze growth, certain governments offer lucrative tax breaks and subsidies to encourage companies to dive into the recycling arena.
3. Market Demand
Enterprise Demand: With a new wave of eco-consciousness sweeping across industries, more businesses are opting for recycled plastics, driven by a commitment to lower their environmental impact.
Consumer Preference: There's a growing appetite among consumers for eco-friendly products, with many willing to pay a premium to support products crafted from recycled materials.
4. Technological Progress
Recycling Technology: As plastic recycling technologies continue to evolve, the process becomes more streamlined, cost-effective, and yields superior quality results.
Innovative Applications: The horizon of recycled plastics is expanding, with novel materials and processes unlocking new applications across diverse industries like construction and textiles.
5. Global Trends
International Cooperation: A global symphony of collaboration among environmental organizations and businesses is harmonizing efforts to propel the advancement of the plastic recycling industry.
Standardization: Establishing international standards plays a crucial role in enhancing the quality of recycled plastics and paves the way for their seamless integration into the global marketplace.
The plastic recycling industry stands on the brink of a transformative era, brimming with immense potential to not only curtail pollution and conserve resources but also thrive under the dual engines of policy encouragement and burgeoning market demand. With continued technological breakthroughs and intensified global cooperation, the industry is poised for a radiant future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the cleanliness level of the final material and desired production capacity. We are dedicated to recommending the most cost-effective granulation line tailored to fit the unique budgetary considerations and needs of each customer.
Q: What distinguishes single-screw, twin-screw, and triple-screw granulators? Which is best suited for my requirements?
A:Single Screw: Featuring a straightforward design and budget-friendly options, ideal for processing standard plastics like PP and PE new materials. However, it offers limited adaptability for mixed or impurity-laden recycled materials and has a modest processing capacity.
Twin Screw: Known for robust mixing capabilities, it's perfect for handling recycled, mixed, or additive-enhanced plastics (e.g., flame retardants, colorants), ensuring higher output and stability.
Triple Screw: Reserved for high-demand scenarios requiring precision and output, such as high-end engineering plastic granulation. It comes with a higher price tag and complex maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. On the other hand, if working with single materials under budget constraints, a single screw granulator offers a viable solution.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Our Small Granulator, with a capacity of 50-200 kg/hour, is the perfect ally for startups and small-scale producers aiming to venture into the world of sustainable plastic recycling.
The Medium-Sized Granulator, boasting a range of 200-500 kg/h, is an indispensable asset for recycling plants and modified plastic manufacturers striving to enhance efficiency.
For large-scale operations, our Large Granulator exceeds 500 kg/hour and is designed to couple with robust high-power motors and cutting-edge automation systems.
Capacity adjustments made easy: Fine-tune your production prowess by manipulating the screw and feeding speeds, or even the mold aperture, to optimize performance.
Q: Can the granulator manage plastics with high humidity, impurities, or mixed compositions? Is pre-processing like crushing and cleaning necessary?
A: While certain models feature integrated pre-drying systems such as hopper dryers, raw materials with high moisture content, like unwashed recycled bottles, might necessitate extra pre-treatment steps including centrifugal dehydration.
Q: Is the equipment versatile with various melted plastic types? Are adjustments required when switching raw materials?
A: Plastics with a higher melt index exhibit superior flowability. For instance, LDPE with a melt index of MI=10 is significantly easier to process compared to HDPE with MI=2.
Q: What are the best practices to ensure particle uniformity, density, and shape precision?
A: Achieving uniform particle production hinges on meticulous screw design, such as employing a larger aspect ratio for consistent plasticization, along with precise temperature control.
The particle shape is decisively influenced by the cutting technique:
Underwater strip cutting ensures particles are regular, catering to stringent high-precision standards;
Hot cutting grain offers unbeatable efficiency but may result in minor burr formation.
Join Forces with Us for a Greener Tomorrow in Plastic Recycling
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