Introducing our Soft Plastic Granulation Line: Crafted for those who demand excellence, this line offers unparalleled options with its customizable two-stage, three-stage, and four-stage machinery. Uniquely designed for seamless compatibility, it promises superior granulation results. Your go-to solution for recycling dirty waste and producing scraps efficiently.
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to their production needs. Our innovative design ensures superb compatibility and enhances granulation quality. This granulator excels in recycling dirty waste while producing uniform scraps. It features a high-torque gearbox designed for low noise and smooth operation. The specialized screw design ensures optimal coordination, tackling issues like particle black spots and color variations. Depending on material characteristics, the granulator is equipped with forced feeding and a hydraulic mesh changer, optimizing capacity and energy efficiency. Moreover, our advanced vacuum and traditional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, guaranteeing consistent extrusion and high-quality solid particles.
Discover the Hard Plastic Granulation Line: Engineered for precision, this line is expertly crafted to handle hard plastics, providing a robust granulation solution for your toughest recycling challenges.
Our state-of-the-art Machine Line effortlessly heats and melts a variety of plastic raw materials, employing a high-speed rotating cutter to transform the melted plastic into small, uniform particles. During this precise cutting process, the plastic is rapidly rotated, stirred, and rubbed, ensuring uniformity in the size and shape of particles, thereby enhancing the reprocessing performance and efficiency of the plastic.
The Machine Line is your ultimate assistant in minimizing plastic degradation and producing superior particles. Known for its effectiveness in recycling PP, PE, and other hard material plastics, it stands as a cornerstone in the recycling industry. Its user-friendly operation and pragmatic granulation recycling model have made it a highly sought-after solution in PP, PE recycling arenas. Experience the practicality and efficiency that has won over the recycling field.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling to dramatically decrease environmental pollution caused by plastic waste, safeguarding both land and water resources.
Resource conservation: Through recycling and reusing plastic products, we can significantly lower the demand for virgin plastics and preserve non-renewable resources such as oil.
2. Policy support
Government promotion: Across the globe, governments are amplifying their focus on environmental protection, rolling out an array of policies and regulations to boost the plastic recycling industry.
Economic incentives: In various nations, governments offer enticing tax incentives and subsidies to plastic recycling companies, propelling industry advancement.
3. Market demand
Enterprise demand: As environmental awareness rises, a growing number of enterprises are opting for recycled plastics to minimize their ecological footprint.
Consumer preference: The appetite for eco-friendly products is soaring, with consumers willing to spend more on items made with recycled materials.
4. Technological progress
Recycling technology: Advances in plastic recycling technology continue to transform the recycling process, making it more efficient, cost-effective, and yielding superior quality.
Innovative applications: The evolution of new materials and processes is expanding the horizons for recycled plastics into diverse fields such as building materials and textiles.
5. Global Trends
International Cooperation: Environmental organizations and businesses globally are intensifying collaboration to collectively drive the plastic recycling industry forward.
Standardization: The creation of international standards is elevating the quality of recycled plastics, facilitating their broader adoption and circulation in the global marketplace.
The plastic recycling industry holds vast potential and remarkable advantages, which not only mitigate environmental pollution and conserve resources but also gain momentum from supportive policies and market demand. As technology advances and global cooperation strengthens, the future of the plastic recycling industry is poised for significant growth.
Q: What is the price of plastic granulation line?
A: The price is influenced by the cleanliness level of the final material and the desired production capacity. We can recommend the most cost-effective granulation line based on your budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simple structure and low cost, it's ideal for processing ordinary plastics (like single material PP, PE new materials), but it has limited adaptability to mixed or impure recycled materials, and its processing capacity is constrained.
Twin screw: Boasting a strong mixing ability, it's perfect for processing recycled, mixed (such as PP, PE mixed materials), or modified plastics with additives like flame retardants, offering higher output and stability.
Triple screw: Mainly used where high output and precision are essential, such as high-end engineering plastic granulation; however, it involves higher costs and complex maintenance.
Suggestion: If dealing with recycled or mixed modified raw materials, opt for a twin-screw granulator. For single raw materials with budget constraints, a single screw granulator is a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Perfectly engineered for startups or small-scale production, this machine boasts an impressive processing capacity of 50-200 kg/hour.
Medium-Sized Granulator: Ideal for recycling plants or modified plastic facilities, this powerhouse efficiently processes between 200-500 kg/hour.
Large Granulator: Designed for high-demand operations, this robust machine processes over 500 kg/hour, optimized for use with high-power motors and advanced automation systems.
Adjustable Capacity: Fine-tune your production by varying the screw speed, feeding rate, or mold aperture to achieve the desired capacity.
Q: Can the system efficiently handle materials with high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning required?
A: For some setups, integration with a pre-drying system (like a hopper dryer) is available. However, materials with high moisture content, such as unwashed recycled bottles, need additional pre-treatment, including centrifugal dehydration.
Q: Is the equipment versatile enough to handle various types of melted plastics? What adjustments are necessary when switching raw materials?
A: Flowability is dictated by the melt index; materials with a higher melt index, such as LDPE with MI=10, are more process-friendly than those with lower indices like HDPE with MI=2.
Q: What mechanisms are in place to ensure the uniformity, density, and shape consistency of the particles?
A: Particle uniformity hinges on screw design, where a larger aspect ratio promotes more consistent plasticization, coupled with precise temperature control.
The particle shape is expertly managed through cutting methods:
Underwater Strand Cutting: Delivers regular particles, catering to high-precision demands.
Hot Cutting: Offers high efficiency, albeit with potential for slight burrs.
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