Soft Plastic Granulation Line
Customers are invited to explore our array of two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. Our distinct design ensures remarkable compatibility and superior granulation results. This granulator excels in recycling dirty waste and effectively producing scraps. Featuring a high-torque gearbox, it operates with minimal noise and utmost smoothness. The special screw design enhances coordination, reducing particle black spots and color variance. Engineered with forced feeding and a hydraulic mesh changer, it maximizes capacity and conserves power. Additionally, advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring stable extrusion and pristine solid particles.
Hard Plastic Granulation Line
Our cutting-edge machine line expertly heats and melts a variety of plastic raw materials. It then employs a high-speed rotating cutter to craft melted plastic into small, uniform particles. During this dynamic cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in particles of uniform size and shape. This enhances the plastic's reprocessing capabilities, delivering unparalleled performance.
This machine line is an effective solution for minimizing plastic degradation, generating superior particles, and serves as an essential tool for clients recycling PP, PE, and other hard plastic materials. Its user-friendly operation makes it a practical choice for granulation recycling, gaining immense popularity in the PP, PE recycling arena.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Engaging in plastic recycling significantly curtails the environmental pollution caused by plastic waste, thereby minimizing the detrimental impact on our precious land and water resources.
Resource conservation: By embracing the recycling and reusability of plastic products, we can significantly diminish the demand for virgin plastics, thereby preserving invaluable non-renewable resources such as oil.
2. Policy support
Government promotion: Around the globe, governments are intensifying their focus on environmental protection, having rolled out a suite of policies and regulations poised to encourage and sustain the burgeoning plastic recycling industry.
Economic incentives: In numerous nations, governments extend tax incentives and subsidies to plastic recycling enterprises, further fueling the industry's expansive growth.
3. Market demand
Enterprise demand: As environmental consciousness heightens, a growing number of businesses are opting for recycled plastics to diminish their environmental footprint.
Consumer preference: As the desire for eco-friendly products swells, consumers exhibit a willingness to pay a premium for offerings crafted from recycled materials.
4. Technological progress
Recycling technology: The relentless advancement in plastic recycling technology is revolutionizing the process, rendering it more efficient, cost-effective, and enhancing the quality of the recycled output.
Innovative applications: Cutting-edge development in new materials and processes propels recycled plastics into a broader spectrum of applications, encompassing building materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental organizations and enterprises on the global stage are forging stronger collaborations to collectively advance the plastic recycling industry's development.
Standardization: The emergence of international standards is pivotal in elevating the quality of recycled plastics, facilitating their circulation and utilization within the global marketplace.
The plastic recycling industry boasts expansive prospects and notable advantages, not only in reducing environmental pollution and conserving resources but also in harnessing dual momentum from policy support and market demand. As technology perpetually evolves and global cooperation fortifies, the plastic recycling industry is poised to embrace a luminous future.
Q: What is the price of plastic granulation line?
A: Pricing is influenced by the desired cleanliness level of the final material and the requisite production capacity. We can deliver the most cost-efficient granulation line tailored to the customer's budgetary preferences, ensuring optimal performance.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simplistic structure and cost-effectiveness, it's ideal for processing ordinary plastics (e.g., single material PP, PE new materials) but exhibits limited adaptability to mixed materials or recycled materials with impurities, as well as a constrained processing capacity.
Twin screw: Boasting robust mixing capabilities, it's adept at processing recycled materials, mixed materials (e.g., PP, PE mixed materials) or modified plastics necessitating additives (e.g., flame retardants, colorants), delivering higher yield and stability.
Triple screw: Typically employed in high-output, high-precision scenarios (e.g., high-end engineering plastic granulation), though it entails a higher cost and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials with budget constraints, a single screw granulator proves to be an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offering a capacity of 50-200 kg/hour, this granulator is the perfect choice for startups or small-scale production endeavors. It provides the efficiency and reliability needed to kickstart your business with ease.
Medium-Sized Granulator: With a processing capability of 200-500 kg/h, this granulator is a staple in recycling plants and modified plastic facilities. It optimally balances output and efficiency, making it an invaluable asset to your operations.
Large Granulator: Designed for heavy-duty operations, this granulator supports capacities exceeding 500 kg/hour. It seamlessly integrates with high-power motors and sophisticated automation systems, ensuring peak performance meets industrial demands.
Adjustment Method: Fine-tune your production capacity effortlessly by adjusting the screw speed, feeding rate, or mold aperture. This adaptability ensures precise control over your manufacturing processes.
Q: Can it handle high humidity, impurities, or mixed plastics? Do materials need pre-processing such as crushing and cleaning?
A: The equipment can integrate a pre-drying system, like a hopper dryer, to manage certain tasks. However, if dealing with high humidity materials, such as unwashed recycled bottles, extra pre-treatment like centrifugal dehydration may be necessary.
Q: Does it support different types of melted plastics? Is equipment adjustment necessary when changing raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with MI=10 is more manageable than HDPE with MI=2, facilitating smoother processing transitions.
Q: How can the uniformity, density, and shape of particles be controlled effectively?
A: Particle uniformity is largely influenced by the screw design, with a larger aspect ratio enhancing plasticization uniformity. Additionally, precise temperature control plays a critical role in achieving desired outcomes.
The particle shape is defined by the cutting method employed:
Underwater Strip Cutting: Yields regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though it may result in some burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Let's work together to advance eco-friendly practices within the plastic recycling industry, paving the way for a greener tomorrow.
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