Soft Plastic Granulation Line
Our cutting-edge granulation machines offer a customizable solution with two-stage, three-stage, or four-stage configurations to meet diverse production needs effortlessly. The innovative design ensures superior compatibility, resulting in exceptional granulation quality. These granulators are meticulously engineered for recycling even the dirtiest waste and converting scraps into valuable resources. Featuring a high torque gearbox, the machine operates with minimal noise and exceptional smoothness. The advanced screw design optimizes coordination, significantly minimizing issues like particle black spots and color discrepancies. Equipped with forced feeding mechanisms and hydraulic mesh changers tailored to the material's characteristics, these machines enhance capacity and energy efficiency. Furthermore, our state-of-the-art vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, ensuring consistent extrusion performance and creating top-tier solid particles.
Hard Plastic Granulation Line
Our sophisticated Machine Line expertly handles the heating and melting of various plastic raw materials, seamlessly transforming them into perfectly uniform particles through the utilization of a high-speed rotating cutter. During this precise cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistently sized and shaped particles. This enhanced uniformity significantly boosts the reprocessing performance of the plastics, ensuring superior quality end products.
Our advanced machine line is an indispensable asset in reducing plastic degradation and producing premium-grade particles. It's a reliable ally for clients involved in recycling PP, PE, and other hard plastic materials. Not only is this machine line user-friendly, making operations a breeze, but it also represents a highly practical granulation recycling solution. Its popularity and effectiveness in the PP, PE recycling sector are unmatched.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down on environmental pollution caused by plastic waste, safeguarding our precious land and water resources for future generations.
Resource Conservation: Step towards sustainability by recycling and reusing plastic products, which diminishes the need for virgin plastics and saves vital non-renewable resources like oil.
2. Policy Support
Government Promotion: Worldwide, governments are increasingly prioritizing environmental protection, rolling out an array of policies and regulations to bolster the flourishing plastic recycling industry.
Economic Incentives: Certain countries offer enticing tax benefits and subsidies to plastic recycling companies, fostering a thriving sector ripe with potential.
3. Market Demand
Enterprise Demand: As environmental consciousness grows, a rising number of enterprises opt for recycled plastics to minimize their ecological impact.
Consumer Preference: An upswing in demand for green products means consumers are ready to invest more for goods created from recycled materials.
4. Technological Progress
Recycling Technology: Advancements in plastic recycling technology propel the process to new heights, enhancing efficiency, cost-effectiveness, and quality.
Innovative Applications: Pioneering new materials and processes expand the utility of recycled plastics into diverse fields such as construction and textiles.
5. Global Trends
International Cooperation: Worldwide, environmental organizations and businesses are amplifying collaboration efforts to accelerate the advancement of the plastic recycling industry.
Standardization: The establishment of international standards elevates the quality of recycled plastics, fostering their global market circulation and utilization.
The plastic recycling industry boasts vast potential and numerous benefits, not only alleviating environmental pollution and conserving resources but also gaining momentum through policy support and market demand. As technology progresses and global partnerships strengthen, the industry is poised to shine even brighter in the future.
Q: What is the price of a plastic granulation line?
A: The pricing varies based on the cleanliness level of the final material and the desired production capacity. We can tailor the most cost-effective granulation line combination to align with the customer's budget.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: With its simple structure and low cost, a single screw granulator is perfect for ordinary plastics (e.g., single material PP, PE new materials), but offers limited adaptability to mixed or impurity-laden recycled materials and processing capacity.
Twin Screw: Boasting a robust mixing ability, twin screw granulators excel in processing recycled, mixed materials (e.g., PP, PE mixed materials) or modified plastics demanding additives (e.g., flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Typically employed in scenarios requiring high output and precision (e.g., high-end engineering plastic granulation), but with higher costs and complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable; however, if the raw material is singular and budget constraints exist, a single screw granulator remains a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Experience efficient small-scale production with our granulator, boasting a capacity of 50-200 kg/hour. Perfectly tailored for startups or businesses with limited production needs.
Medium-Sized Granulator: Ideal for recycling plants and specialized modified plastic facilities, our medium granulator handles 200-500 kg/h effortlessly, ensuring optimal performance and reliability in your operations.
Large Granulator: Unleash the power of high-volume production with our large granulator, processing over 500 kg/hour. Designed to work seamlessly with high-power motors and advanced automation systems for maximum efficiency.
Adjustment Method: Enhance your production flexibility with adjustable capacity. Fine-tune by modifying the screw speed, feeding speed, or mold aperture to align with your specific needs.
Q: Can it effectively process materials with high humidity, impurities, or a mix of plastics? Are pre-processing steps such as crushing and cleaning necessary?
A: Certain equipment models can be paired with a pre-drying system, like a hopper dryer. However, raw materials with significant moisture content, such as unwashed recycled bottles, may require additional pre-treatment steps, like centrifugal dehydration, for optimal processing.
Q: Does the machine accommodate various types of melted plastics? Is equipment adjustment required when switching between different raw materials?
A: Materials with a higher melt index exhibit superior flowability. For instance, LDPE with an MI of 10 processes more smoothly than HDPE with an MI of 2, showcasing versatility in material handling.
Q: What methods are used to ensure the uniformity, density, and shape of the granulated particles?
A: The uniformity of particles is primarily influenced by the screw design. A larger aspect ratio typically results in more consistent plasticization, complemented by precise temperature control for high-quality output.
The particle shape is dictated by the cutting method employed:
Underwater Strip Cutting: Delivers uniform particles, ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency in production, though there might be some presence of burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join us in our mission to create a greener planet through innovative recycling solutions.
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