Soft Plastic Granulation Line
Discover the ultimate in flexibility and performance with our state-of-the-art granulation solutions. Customers are presented with the choice of two-stage, three-stage, and four-stage machines tailored to meet distinct production needs. Our innovative design promises exceptional compatibility and superior granulation results. This granulator excels in recycling contaminated waste and producing high-quality scraps. Our gear box boasts a high torque design that ensures low noise and seamless operation. With a special screw design, the granulator delivers improved coordination, effectively minimizing particle black spots and color variations. It is expertly equipped with forced feeding and a hydraulic mesh changer, optimizing capacity while conserving power. Additionally, our advanced vacuum and conventional exhaust systems efficiently eliminate moisture, exhaust gases, and impurities, guaranteeing enhanced stability in extrusion and premium quality of solid particles.
Hard Plastic Granulation Line
Revolutionize your recycling process with our advanced Machine Line, which meticulously heats and melts a variety of plastic raw materials. Utilizing a high-speed rotating cutter, it expertly transforms melted plastic into small, consistent particles. Throughout the cutting process, plastics are dynamically rotated, stirred, and rubbed, resulting in consistently uniform particle size and shape. This significantly enhances the reprocessing potential of plastics, ensuring a superior end product for your recycling needs.
Our Machine Line is your trusted ally in minimizing plastic degradation and producing superior particles. It is highly effective for clients recycling PP, PE, and other hard plastic materials. The machine is engineered for ease of use, presenting a practical and efficient granulation recycling mode that has gained immense popularity in the PP and PE recycling industry.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: By harnessing the power of plastic recycling, we can dramatically cut down on the environmental toxins caused by waste, safeguarding our precious land and water resources for future generations.
Resource Conservation: Through the innovative recycling and reuse of plastic products, we can diminish the demand for new plastic production, thereby preserving invaluable non-renewable resources like oil, contributing to a more sustainable world.
2. Policy Support
Government Promotion: Globally, governments are taking proactive steps towards environmental conservation by unveiling robust policies and regulations, designed to stimulate and support the burgeoning plastic recycling industry.
Economic Incentives: In numerous regions, governments amplify their support by offering financial benefits like tax breaks and subsidies, encouraging plastic recycling companies to catalyze industry growth.
3. Market Demand
Enterprise Demand: As environmental awareness intensifies, enterprises are increasingly opting for recycled plastics, thereby significantly reducing their ecological impact and embracing sustainability.
Consumer Preference: The burgeoning demand for eco-friendly products is evident, with consumers willingly paying a premium for goods crafted from recycled materials, reflecting a shift towards sustainable consumption.
4. Technological Progress
Recycling Technology: Continuous advancements in recycling technology have revolutionized the process, enhancing its efficiency, cost-effectiveness, and quality, paving the way for a more sustainable future.
Innovative Applications: With the advent of new materials and processes, recycled plastics are finding their way into diverse sectors, from building materials to textiles, showcasing their versatility and utility.
5. Global Trends
International Cooperation: A worldwide synergy among environmental organizations and enterprises is fortifying efforts to advance the plastic recycling industry, fostering a global commitment to sustainability.
Standardization: The establishment of international standards elevates the quality of recycled plastics, facilitating their global circulation and adoption, thereby promoting a sustainable international market.
The plastic recycling industry stands at the forefront of a transformative era, boasting vast prospects and unparalleled advantages. It not only mitigates environmental pollution and conserves resources but also thrives on dual encouragement from robust policy support and escalating market demand. As technology relentlessly progresses and global cooperation intensifies, the future of the plastic recycling industry glimmers with promise.
Q: What is the price of plastic granulation line?
A: The pricing of a plastic granulation line is contingent upon the desired cleanliness level of the final product and the required production capacity. We are committed to recommending the most cost-effective granulation line tailored to the customer's budgetary constraints, ensuring optimal performance and value.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward design and economical cost, it is best suited for processing simple plastics, such as single material PP or PE, although it may struggle with mixed or impurity-laden materials, offering limited processing capability.
Twin Screw: Renowned for its robust mixing capabilities, it is ideal for processing recycled and mixed materials, even those requiring additive integration like flame retardants or colorants, delivering superior yield and stability.
Triple Screw: This is the go-to choice for high-output, precision-demanding operations, such as high-end engineering plastic granulation. However, it comes with higher costs and a more complex maintenance profile.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. Conversely, if dealing with single materials and working within a budget, a single screw granulator presents a viable option.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Compact Granulator: Perfect for startups or small-scale production, this model processes between 50-200 kg of material per hour, providing an efficient and economical solution for your initial production needs.
Versatile Medium-Sized Granulator: Ideal for recycling plants or modified plastic facilities, this granulator handles 200-500 kg/h, offering reliable performance and adaptability for mid-range production demands.
High-Capacity Large Granulator: Exceeding 500 kg/hour, this robust model is designed to pair seamlessly with high-power motors and advanced automation systems, ensuring peak efficiency for large-scale operations.
Precision Adjustment Method: Achieve optimal capacity adjustments by fine-tuning the screw speed, feeding rate, or mold aperture, catering to your specific production requirements with ease.
Inquiry: Is the system equipped to handle high humidity levels, impurities, or mixed plastics? What pre-processing steps are necessary, such as crushing and cleaning, to optimize performance?
Response: Certain systems are compatible with integrated pre-drying solutions like hopper dryers. However, for high humidity materials such as unwashed recycled bottles, additional pre-treatment methods like centrifugal dehydration are recommended.
Inquiry: Is the equipment adaptable to various melted plastic types? Are there specific adjustments required when switching between different raw materials?
Response: Materials with a higher melt index exhibit improved flowability. For instance, LDPE with an MI of 10 is more easily processed compared to HDPE with an MI of 2, ensuring flexible operations across different material types.
Inquiry: What methods ensure the uniformity, density, and shape precision of produced particles?
Response: Particle uniformity hinges on the screw design, where a larger aspect ratio can lead to more consistent plasticization, while precise temperature control maintains quality and consistency.
The particle shape is influenced by the cutting method chosen:
Underwater Strip Cutting: Produces regular particles, ideal for applications requiring high precision.
Hot Cutting Grain: Offers high efficiency, though some particles may exhibit burrs.
Join Us in Pioneering a Greener Tomorrow through Advanced Plastic Recycling Innovations.
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