Soft Plastic Granulation Line
Customers can tailor their production experience with our versatile granulation options, choosing from two-stage, three-stage, and four-stage machines to meet diverse production needs. Our uniquely engineered design ensures exceptional compatibility and superior granulation performance. Rigorous attention to detail makes this granulator an ideal choice for recycling challenging dirty waste and efficiently handling production scraps. Equipped with a high-torque gearbox, it operates with minimal noise and maximum smoothness. The innovative screw design enhances coordination, effectively addressing issues like particle black spots and color discrepancies. With adaptive features like forced feeding and a hydraulic mesh changer, the machine boosts capacity while conserving power. Enhanced by advanced vacuum and conventional exhaust systems, it effectively eliminates moisture, exhaust gases, and impurities, ensuring consistent extrusion stability and the production of superior solid particles.
Hard Plastic Granulation Line
This cutting-edge machine line engages a specialized heating system that melts an array of plastic raw materials, followed by utilizing a high-speed rotating cutter to meticulously slice the molten plastic into small, uniform particles. Throughout the cutting process, each plastic piece is subject to rapid rotation, stirring, and rubbing, resulting in particles of consistent size and shape. This uniformity significantly enhances the reprocessing performance of the plastic, paving the way for more efficient recycling solutions.
Our machine line stands out as a proactive solution to minimize plastic degradation and produce particles of superior quality. It's an indispensable asset for clients engaged in recycling hard materials like PP and PE. The user-friendly operation makes it a practical and highly effective granulation recycling mode, earning widespread popularity in the PP, PE recycling sector. This machine elevates efficiency and convenience, reinforcing its status as a preferred choice in the challenging landscape of plastic recycling.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry: The industry is poised for exponential growth, offering robust opportunities and unprecedented advantages. As the world pivots towards sustainability, plastic recycling stands at the forefront, combating pollution, conserving resources, and benefiting from supportive policies and burgeoning market demand.
1. Environmental Protection: Leading the charge in sustainable innovation, our focus on environmental protection is unwavering.
Reducing Pollution: Plastic recycling is a stalwart solution to diminishing pollution levels, adeptly curbing the adverse impacts of plastic waste, and safeguarding our precious land and water ecosystems.
Resource Conservation: By innovatively recycling and repurposing plastic products, we significantly cut down the demand for virgin plastics, thereby preserving valuable non-renewable resources like oil.
2. Policy Support: The burgeoning plastic recycling industry greatly benefits from robust policy support.
Government Promotion: A global surge in environmental consciousness has prompted governments to implement numerous policies and regulations, zealously fostering the growth of the plastic recycling sector.
Economic Incentives: In select nations, governments extend lucrative tax incentives and subsidies to companies in the plastic recycling arena, further catalyzing industry expansion.
3. Market Demand: A powerful force driving industry growth.
Enterprise Demand: A burgeoning awareness of environmental stewardship encourages enterprises to embrace recycled plastics, thereby minimizing their ecological footprint.
Consumer Preference: Eco-conscious consumers are increasingly inclined to invest in products crafted from recycled materials, even at a premium, fueling demand for sustainable solutions.
4. Technological Progress: Innovation propels the industry forward.
Recycling Technology: Advances in plastic recycling technology have revolutionized the process, enhancing efficiency, cost-effectiveness, and output quality to unprecedented heights.
Innovative Applications: The rise of new materials and processes expands the horizons of recycled plastics applications, spanning diverse fields such as construction, textiles, and beyond.
5. Global Trends: A united front in advancing plastic recycling.
International Cooperation: Environmental organizations and industries are joining forces globally to synergize efforts in promoting and advancing the plastic recycling industry.
Standardization: The advent of international standards elevates the quality of recycled plastics, facilitating their seamless integration and utilization in the global market.
The plastic recycling industry offers expansive prospects and noteworthy advantages, significantly curtailing environmental pollution and conserving resources. It benefits from both policy support and a burgeoning market demand. With continuous technological advancements and global collaborative efforts, the industry is set to embrace a future that is not only brighter but profoundly sustainable.
Q: What is the price of plastic granulation line?
A: The price is contingent on the customer’s desired cleanliness level of the final material and the production capacity required. We provide tailored recommendations for the most effective granulation line combinations within the customer's budget range.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a simple structure and low cost, these are ideal for processing conventional plastics like single-material PP and PE but have limited capacity for mixed or impure recycled materials.
Twin Screw: With robust mixing capabilities, these are perfect for recycled, mixed materials, or modified plastics that require additives, ensuring higher yield and operational stability.
Triple Screw: Ideal for high-output, precision-demanding scenarios like high-end engineering plastic granulation, though they come with higher costs and complex maintenance requirements.
Suggestion: For recycled or mixed modified materials, a twin-screw granulator is recommended. If budget constraints exist and raw materials are single, a single screw granulator is an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small Granulator: Offering a production range of 50-200 kg/hour, these are apt for startups or small-scale ventures.
Medium-Sized Granulator: Experience the power of efficiency with our medium-sized granulator, boasting a robust capacity of 200-500 kg/h, perfectly suited for the bustling environment of recycling and modified plastic plants.
Large Granulator: Elevate your operations with our impressive large granulator, exceeding 500 kg/hour. Designed to seamlessly integrate with high-power motors and sophisticated automation systems, it's the ideal choice for large-scale production needs.
Adjustment Method: Tailor your production with precision through our versatile adjustment options, allowing you to modulate capacity by tweaking the screw speed, feeding speed, or mold aperture to fit your unique requirements.
Q: Can this system adeptly manage materials with high humidity, impurities, or mixed plastics? Is pre-treatment like crushing and cleaning necessary for optimal operation?
A: Our advanced equipment can be paired with pre-drying systems such as a hopper dryer. However, high humidity materials, like unwashed recycled bottles, may require additional pre-treatment processes such as centrifugal dehydration to ensure optimal performance.
Q: Is the machine adaptable to various melted plastic types? Are equipment adjustments necessary when transitioning between different raw materials?
A: Materials with a higher melt index demonstrate enhanced flowability, making them easier to process. For example, LDPE with an MI of 10 flows more readily than HDPE with an MI of 2, ensuring efficient processing across different material types.
Q: What techniques are employed to ensure uniformity, density, and shape of the granulated particles?
A: The uniformity of particles is majorly influenced by the sophisticated design of the screw, where a larger aspect ratio ensures more consistent plasticization, complemented by precise temperature control.
The form of the particles is dictated by the cutting method employed:
Underwater Strip Cutting: Achieve regular, high-precision particles that meet exacting standards.
Hot Cutting Grain: Benefit from high efficiency, albeit with a trade-off of potential burr presence.
Join Hands with Us for a Greener Tomorrow in Plastic Recycling
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