Soft Plastic Granulation Line
Customers are presented with the versatility to select from two-stage, three-stage, and four-stage machinery, tailored precisely to meet production demands. Our uniquely engineered design ensures exceptional compatibility and superior granulation quality, making this granulator the ideal choice for recycling dirty waste and processing scraps. Gear Box: Experience high torque, low noise, and smooth operation like never before, thanks to our innovative design. The specially crafted screw design enhances coordination, effectively addressing issues such as particle black spots and color discrepancies. To optimize performance for various materials, the machine features a forced feeding system and a hydraulic mesh changer, enhancing capacity and energy efficiency. Furthermore, our sophisticated vacuum and conventional exhaust systems efficiently eliminate moisture, gases, and impurities, guaranteeing a stable extrusion process and the production of superior solid particles.
Hard Plastic Granulation Line
This advanced Machine Line expertly heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to transform the molten plastic into small, uniform particles. During the cutting process, the plastic undergoes rapid rotation, stirring, and rubbing, ensuring that the size and shape of the plastic particles are consistently uniform. This meticulous process significantly enhances the reprocessing performance of the plastic, making it an invaluable asset for recycling and manufacturing applications.
The Machine Line is instrumental in minimizing plastic degradation and producing superior quality particles. It serves as an invaluable asset for clients aiming to recycle PP, PE, and other hard material plastics. User-friendly and efficient, this granulation recycling mode has gained immense popularity and proven its practicality in the PP, PE recycling sector, making it an essential tool for sustainable recycling efforts.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: The recycling of plastics plays a pivotal role in diminishing the environmental degradation caused by plastic waste. It significantly lessens the harmful impacts on our precious land and water resources.
Resource Conservation: By embracing the recycling and reutilization of plastic products, we can substantially curb the need for virgin plastics, thereby conserving non-renewable resources like oil.
2. Policy Support
Government Promotion: Governments globally are placing an increasing emphasis on environmental conservation, rolling out a variety of policies and regulations aimed at fostering the growth and advancement of the plastic recycling sector.
Economic Incentives: In numerous nations, governments incentivize plastic recycling enterprises with tax benefits and subsidies, providing a further catalyst for industry growth.
3. Market Demand
Enterprise Demand: As awareness and responsibility towards environmental stewardship grow, more enterprises are turning to recycled plastics to shrink their ecological footprint.
Consumer Preference: The surge in demand for eco-friendly products is evident, with consumers willing to invest more in goods made with recycled materials.
4. Technological Progress
Recycling Technology: Cutting-edge advancements in plastic recycling technology are revolutionizing the process, rendering it more efficient, cost-effective, and yielding higher quality outcomes.
Innovative Applications: The advent of novel materials and processes is paving the way for recycled plastics to find use in diverse domains like construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental entities and businesses across the globe are deepening partnerships to collaboratively drive the evolution of the plastic recycling industry.
Standardization: The creation of international standards is uplifting the quality and circulation of recycled plastics across the worldwide market.
With its expansive potential and pronounced benefits, the plastic recycling industry stands as a beacon for reducing environmental damage and conserving resources. It is bolstered by robust policy backing and market appetite. As technology advances and global alliances strengthen, the industry is poised for a luminous future.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the customer's desired material cleanliness and production capacity. We pride ourselves on tailoring the most effective granulation line solutions, aligned perfectly with the customer's budgetary framework.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is the best fit for my needs?
A:Single Screw: Featuring a straightforward design, it is cost-effective and ideal for processing basic plastics (like single material PP, PE new materials). However, it exhibits limited versatility with mixed or impure recycled materials, and its processing capacity is somewhat restricted.
Twin Screw: Renowned for its robust mixing prowess, it is apt for processing recycled, mixed, or modified plastics requiring additives (like flame retardants, colorants), delivering superior yield and stability.
Triple Screw: This granulator is the epitome of excellence in scenarios demanding high output and precision, such as high-end engineering plastic granulation. It does, however, come with a heftier price tag and intricate maintenance requirements.
Suggestion: For recycled or mixed modified raw materials, the twin-screw granulator is recommended. Conversely, if dealing with single raw materials and a tighter budget, the single screw granulator remains a commendable choice.
Q: What is the production capacity range per hour or day? Is it adjustable?
A: Small Granulator: Capable of processing 50-200 kg/hour, this model is the ideal choice for budding businesses or small-scale operations, offering efficient performance that caters perfectly to startups.
Medium-Sized Granulator: With a processing capacity of 200-500 kg/hour, this granulator is the preferred choice in recycling plants and modified plastic facilities, ensuring robust performance and adaptability.
Large Granulator: Designed for heavy-duty operations with a capacity exceeding 500 kg/hour, this model is engineered to pair seamlessly with high-power motors and advanced automation systems.
Adjustment Method: Fine-tune your production capacity through precise adjustments in screw speed, feeding rate, or mold aperture, ensuring optimal performance.
Q: Can it handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing or cleaning necessary?
A: Certain models can integrate a pre-drying system, such as a hopper dryer, but high-moisture materials like unwashed recycled bottles require extra pre-treatment, like centrifugal dehydration, to ensure efficiency.
Q: Does it accommodate various types of melted plastics? Is equipment adjustment needed for different raw materials?
A: Materials with higher melt indices, like LDPE with MI=10, exhibit superior flowability and are easier to process compared to those like HDPE with MI=2, highlighting the need for material-specific adjustments.
Q: How can one control the uniformity, density, and shape of the granulated particles?
A: Particle uniformity relies on the design of the screw, where greater aspect ratio yields more consistent plasticization, paired with precise temperature control for optimum results.
The shape of the particles is defined by the cutting approach employed:
Underwater Strip Cutting: Ensures regular-shaped particles, meeting high-precision standards effectively.
Hot Cutting Grain: Offers high efficiency though may produce particles with burrs.
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