Soft Plastic Granulation Line
Our cutting-edge granulation solution offers unparalleled versatility, allowing customers to choose from two-stage, three-stage, and four-stage machines tailored to meet precise production requirements. With a unique design that ensures exceptional compatibility and superior granulation, this granulator is an ideal choice for recycling even the dirtiest waste and producing high-quality scraps. Key Features Include: - Gear Box: Engineered with high torque for low noise and seamless, uninterrupted operation. - Screw Design: Specially crafted for optimal coordination, effectively reducing particle black spots and color difference issues. - Customization: Equipped with forced feeding and a hydraulic mesh changer, the machine adapts to material characteristics, enhancing capacity while conserving power. - Advanced Exhaust Systems: Both vacuum and conventional exhaust systems expertly remove moisture, exhaust gases, and impurities, ensuring stable extrusion and the production of superbly solid particles.
Hard Plastic Granulation Line
Discover the marvels of our Machine Line, which expertly heats and melts an array of plastic raw materials. Utilizing a high-speed rotating cutter, it slices the molten plastic into uniformly tiny particles. Through rapid rotation, stirring, and rubbing during the cutting process, particle size and shape are perfected, substantially enhancing the plastic's reprocessing capabilities.
This Machine Line is a formidable ally in reducing plastic degradation and consistently producing superior particles, making it an invaluable tool for clients recycling PP, PE, and other hard material plastics. Easy to operate and highly efficient, this granulation recycling mode has garnered immense popularity within the PP, PE recycling sector, delivering both practicality and high performance.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and advantages of the plastic recycling industry
1. Environmental protection
Reducing pollution: Embrace the power of plastic recycling to dramatically cut down on environmental pollution, safeguarding our precious land and water resources from the detrimental impacts of plastic waste.
Resource conservation: Through the recycling and reutilization of plastic products, we can significantly decrease the dependency on virgin plastics, thus conserving crucial non-renewable resources like oil, and paving the way towards a sustainable future.
2. Policy support
Government promotion: Around the globe, governments are prioritizing environmental protection, rolling out a plethora of policies and regulations designed to foster and accelerate the thriving plastic recycling industry.
Economic incentives: Many countries are offering enticing financial incentives, such as tax breaks and subsidies, to nurture the growth of companies within the plastic recycling sector.
3. Market demand
Enterprise demand: As environmental consciousness rises, an increasing number of enterprises are turning to recycled plastics, aiming to diminish their ecological impact and fulfill corporate responsibility.
Consumer preference: The appetite for eco-friendly products is growing, with consumers showing a willingness to invest more in items crafted from recycled materials, reinforcing a sustainable market trend.
4. Technological progress
Recycling technology: The relentless advancement in plastic recycling technology is refining the process, making it more efficient, cost-effective, and yielding superior quality results.
Innovative applications: The innovative drive in developing new materials and processes is expanding the horizons for recycled plastics, finding their place in diverse sectors like construction, textiles, and beyond.
5. Global Trends
International Cooperation: Environmental bodies and businesses across the globe are forging strong alliances to collectively propel the growth of the plastic recycling sector.
Standardization: The establishment of international standards is pivotal in enhancing the quality of recycled plastics, fostering their seamless circulation and adoption in the global marketplace.
The plastic recycling industry presents vast opportunities and notable benefits, including environmental preservation, resource saving, and buoyancy from policy and market forces. As technology progresses and global alliances strengthen, the industry is poised for a glowing and promising future.
Q: What is the price of plastic granulation line?
A: Pricing is contingent upon the cleanliness level of the finalized material and the desired output capacity. We offer tailored recommendations for the most cost-effective granulation line configuration based on the client's budgetary parameters.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single screw: Featuring a simplistic design and low-cost appeal, it's ideal for processing standard plastics like single-material PP or PE. However, its adaptability falters with composite materials or recycled plastics with impurities, offering limited processing prowess.
Twin screw: Renowned for robust mixing capabilities, it's adept at handling recycled, mixed, or modified plastics with additives like flame retardants and colorants. It promises higher yields and consistent stability.
Triple screw: Preferred for high-output and precision-demanding scenarios, such as premium engineering plastic granulation. Despite its elevated cost and complex maintenance, it delivers unmatched precision.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. If working with single-materials on a tight budget, the single screw granulator remains a sound choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Small granulator: Offering a production range of 50-200 kg/hour, ideal for startups or those engaging in small-scale operations, with flexibility to suit varying production needs.
Medium-Sized Granulator: Experience the perfect balance of capacity and efficiency with our cutting-edge granulator, designed to handle 200-500 kg/h. Ideal for recycling plants or modified plastic facilities, where precision and reliability meet your plastic processing needs.
Large Granulator: Unleash the potential of your production with our robust large granulator, expertly crafted to process above 500 kg/hour. This powerhouse requires integration with a high-power motor and sophisticated automation system, ensuring seamless and efficient operations on a grand scale.
Adjustment Method: Effortlessly tailor your production capacity by fine-tuning screw speed, feeding speed, or mold aperture, allowing for optimal flexibility and precision in your processing operations.
Q: Handling High Humidity, Impurities, and Mixed Plastics: Can it manage these challenges, or do materials require prior processing such as crushing and cleaning?
A: Integrated Solutions: Some of our advanced equipment can be paired with a pre-drying system, like a hopper dryer, to streamline processing. However, raw materials with high humidity, like unwashed recycled bottles, necessitate additional pre-treatment steps, such as centrifugal dehydration, to ensure optimal operation.
Q: Supporting Diverse Melted Plastics: Is the equipment compatible with various plastic types, and does it require adjustment when switching raw materials?
A: Material Compatibility: Our machines excel in handling different plastics. Higher melt index plastics, such as LDPE with MI=10, offer superior flowability, simplifying processing compared to lower index materials like HDPE with MI=2.
Q: Controlling Particle Uniformity, Density, and Shape: What methods ensure precision and consistency in particle production?
A: Precision Production: Achieve unparalleled particle uniformity through innovative screw design, where a larger aspect ratio ensures consistent plasticization, coupled with precise temperature control to maintain quality standards.
Particle Shape Determination: Choose the cutting method to suit your requirements:
Underwater Strip Cutting: Delivers regular, precision-shaped particles, perfect for applications demanding the highest standards.
Hot Cutting Grain: Offers high efficiency with a focus on speed, though may result in particles with burrs.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Zhangjiagang Deling Machinery Co, Ltd to champion the advancement of sustainable recycling solutions, propelling your business into the future while nurturing our planet.
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