Introducing the Soft Plastic Granulation Line: a cutting-edge solution that transforms soft plastics into high-quality granules. Engineered for perfection, this line ensures optimal granulation processes, enhancing the value of recycled materials.
Customers can effortlessly select from two-stage, three-stage, and four-stage machines tailored to meet diverse production needs. Our innovative design guarantees superior compatibility and exceptional granulation results. Perfectly engineered for recycling dirty waste and producing scraps, the granulator stands out with its high-torque design gearbox, offering low noise and seamless operation. The unique screw design enhances synchronization, effectively resolving issues with particle black spots and color discrepancies. Equipped to handle various material characteristics, it includes a forced feeding system and hydraulic mesh changer, boosting capacity and optimizing power usage. Additionally, our advanced vacuum and conventional exhaust systems efficiently remove moisture, exhaust gases, and impurities, ensuring consistent extrusion and the production of superior solid particles.
Unveiling the Hard Plastic Granulation Line: a robust and efficient solution designed to turn hard plastics into uniform, quality pellets, enhancing recyclability and sustainability.
This state-of-the-art Machine Line expertly heats and melts an array of plastic raw materials, utilizing a high-speed rotating cutter to precisely slice melted plastics into small, consistent particles. During this innovative cutting process, the plastic materials undergo rapid rotation, thorough stirring, and strategic rubbing, achieving unparalleled uniformity in particle size and shape. This not only elevates the reprocessing performance of plastics but also maximizes their utility in diverse applications.
Our highly specialized Machine Line significantly reduces plastic degradation while producing superior quality particles, serving as an invaluable aid for clients recycling PP, PE, and other hard material plastics. This user-friendly machine is remarkably easy to operate, representing a practical granulation recycling model that has garnered widespread acclaim in the PP and PE recycling sectors.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the eco-friendly revolution! Plastic recycling dramatically cuts down environmental pollution caused by plastic waste, safeguarding precious land and water resources for a sustainable future.
Resource Conservation: By ingeniously recycling and reusing plastic products, we can significantly reduce the demand for virgin plastics, thereby conserving invaluable non-renewable resources like oil.
2. Policy Support
Government Promotion: Globally, governments are championing environmental protection by rolling out impactful policies and regulations that encourage and bolster the flourishing plastic recycling industry.
Economic Incentives: In various countries, governments are stepping up with enticing tax incentives and subsidies for plastic recycling companies, further fueling industry growth and innovation.
3. Market Demand
Enterprise Demand: With a surge in environmental consciousness, more enterprises are opting for recycled plastics, significantly reducing their ecological impact and championing a greener planet.
Consumer Preference: Driven by a desire for sustainability, consumers are increasingly favoring eco-friendly products and are prepared to pay a premium for those crafted from recycled materials.
4. Technological Progress
Recycling Technology: Witness the exciting advancements in plastic recycling technology that are making the process more efficient, cost-effective, and producing higher quality outcomes.
Innovative Applications: The dawn of new materials and processes is expanding the horizons of recycled plastics into diverse fields such as building materials and textiles, revolutionizing industries.
5. Global Trends
International Cooperation: A global alliance is forming as environmental organizations and businesses collaborate to advance the plastic recycling industry and secure a greener future.
Standardization: International standards are being developed to enhance the quality of recycled plastics, facilitating their widespread use and circulation in the global marketplace.
The plastic recycling industry is poised for tremendous growth and offers remarkable benefits. By reducing pollution and conserving resources, and with robust policy support and booming market demand, technological advancements, and global collaboration, the industry is set to shine ever brighter.
Q: What is the price of a plastic granulation line?
A: Pricing varies based on the desired cleanliness of the finished material and production capacity needs. We tailor the most efficient granulation line solutions to fit your budget and production goals.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which fits my needs best?
A:Single Screw: Features a simplistic structure and economical cost, ideal for standard plastics like single material PP and PE. However, it struggles with mixed or impurity-laden recycled materials, offering limited processing capacity.
Twin Screw: Offers powerful mixing capabilities, perfect for handling recycled, mixed materials, and modified plastics needing additives like flame retardants. It boasts higher yield and stability.
Triple Screw: Specially designed for high output and precision needs like high-end engineering plastic granulation. It comes with higher costs and more complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. For single raw materials with budget constraints, a single screw granulator is a viable choice.
Q: What is the production range hourly or daily? Is it adjustable?
A: Small Granulator Excellence: Capable of processing 50-200 kg/hour, this compact marvel is ideal for startups or small-scale production ventures seeking efficiency without compromising on quality.
Medium-Sized Granulator Powerhouse: Delivering 200-500 kg/hour, this robust machine is a staple in recycling and modified plastic plants, seamlessly blending strength with versatility.
Large Granulator Titan: Designed for operations exceeding 500 kg/hour, it demands partnering with a high-power motor and advanced automation system for unparalleled performance.
Precision Adjustment Mastery: Achieve optimal capacity by fine-tuning the screw speed, feeding rate, or mold aperture, ensuring your process is tailored to perfection.
Inquiry: Can the granulator handle high humidity, impurities, or mixed plastics? Is pre-processing like crushing and cleaning required for optimal performance?
Response: For optimal performance, integrating a pre-drying system, such as a hopper dryer, is recommended. However, high humidity raw materials like unwashed recycled bottles necessitate further pre-treatment, such as centrifugal dehydration.
Inquiry: Does the system support various types of melted plastics? Are adjustments needed for the equipment when transitioning between different raw materials?
Response: Materials with a higher melt index exhibit greater flowability. For instance, LDPE with MI=10 is processed more smoothly than HDPE with MI=2, highlighting the importance of understanding material characteristics.
Inquiry: What strategies are employed to control the uniformity, density, and shape of the produced particles?
Response: Particle uniformity is governed by the screw design, such as using a larger aspect ratio for more consistent plasticization, in conjunction with precise temperature control.
The cutting method dictates the particle shape and quality:
Underwater Strand Cutting: Yields regular particles, ideal for applications demanding high precision.
Hot Granulation Cutting: Offers high efficiency, though particles may exhibit burrs, necessitating consideration of end-use requirements.
Join Us in Pioneering a Greener Tomorrow with Advanced Plastic Recycling Solutions
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