Introducing the Soft Plastic Granulation Line, your ultimate solution for efficient and sustainable recycling of soft plastics. This cutting-edge system is meticulously engineered to enhance the granulation process, ensuring a seamless and productive operation.
Customers have the flexibility to select from two-stage, three-stage, and four-stage machines tailored to meet specific production demands. Our uniquely engineered design ensures exceptional compatibility and superior granulation quality. This granulator is expertly crafted for recycling even the dirtiest waste and repurposing scraps. Equipped with a high-torque, low-noise gearbox, it guarantees smooth and efficient operation. The specially designed screw enhances coordination, effectively reducing particle black spots and minimizing color discrepancies. Depending on material characteristics, the machine is fitted with a forced feeding system and a hydraulic mesh changer, optimizing capacity while conserving energy. The advanced vacuum and traditional exhaust systems proficiently eliminate moisture, exhaust gases, and impurities, ensuring a stable extrusion process and the production of high-quality solid particles.
Introducing the Hard Plastic Granulation Line, a powerhouse designed to revolutionize the granulation of hard plastics. This state-of-the-art system guarantees optimal performance, ensuring you achieve uniform and high-quality granules every time.
This advanced Machine Line expertly heats and melts a variety of plastic raw materials before deploying a high-speed rotating cutter to meticulously slice the molten plastic into small, uniform granules. The cutting process involves rapid rotation, stirring, and rubbing, which contributes to achieving consistently uniform size and shape of the plastic particles. This precision enhances the reprocessing capabilities, making your plastics more versatile and valuable.
Our innovative Machine Line is invaluable in reducing plastic degradation while producing superior particle quality. It stands as an indispensable ally for clients recycling PP, PE, and other hard plastic materials. Furthermore, the user-friendly design ensures ease of operation, making it an exceedingly practical granulation recycling solution. Its popularity in the PP and PE recycling industry is a testament to its outstanding performance and reliability.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the power of plastic recycling to significantly cut down the environmental ravages caused by plastic waste, while safeguarding our precious land and water resources.
Resource Conservation: The art of recycling and reusing plastic products not only curtails the demand for virgin plastics but also conserves invaluable non-renewable resources such as oil.
2. Policy Support
Government Promotion: Around the globe, governments are prioritizing environmental protection, rolling out a plethora of policies and regulations designed to nurture and propel the plastic recycling industry forward.
Economic Incentives: In select nations, governments amplify industry growth by offering lucrative tax incentives and generous subsidies to plastic recycling enterprises.
3. Market Demand
Enterprise Demand: As environmental consciousness flourishes, a growing number of businesses are opting for recycled plastics to minimize their ecological impact.
Consumer Preference: The clamor for eco-friendly products is on the rise, with consumers ready to pay a premium for products crafted from recycled materials.
4. Technological Progress
Recycling Technology: The relentless march of plastic recycling technology enhances the process, making it more efficient, cost-effective, and yielding superior quality.
Innovative Applications: The evolution of new materials and processes broadens the horizons for recycled plastics, finding innovative uses in diverse fields like construction materials, textiles, and beyond.
5. Global Trends
International Cooperation: The planet's environmental organizations and businesses are forging stronger alliances, collectively advancing the plastic recycling industry's growth.
Standardization: International standards are emerging, elevating the quality of recycled plastics and facilitating their seamless flow and utilization across the global stage.
The plastic recycling industry holds immense potential and distinct advantages, not only mitigating environmental harm and conserving resources but also enjoying the dual boost of policy support and market demand. As technology progresses and global collaboration strengthens, the industry is poised to embrace an even more brilliant future.
Q: What is the price of plastic granulation line?
A: Pricing is influenced by the desired cleanliness and production capacity of the final material. We expertly tailor the most efficient granulation line combination to fit the customer's budgetary preferences.
Q: What is the difference between single screw, twin-screw, and triple screw granulators? Which one is more suitable for my needs?
A:Single Screw: Featuring a straightforward structure and cost-effectiveness, it is ideal for standard plastics (like single material PP, PE new materials). However, it has limited adaptability for mixed or recycled materials with impurities and constrained processing capacity.
Twin Screw: Boasting robust mixing prowess, it excels in processing recycled materials, mixed materials (like PP, PE mixes), or modified plastics requiring additive incorporation (such as flame retardants, colorants), delivering higher output and stability.
Triple Screw: Preferred for scenarios demanding high output and precision (like high-end engineering plastic granulation), albeit at a higher cost and with complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is advisable; for single materials and limited budgets, a single screw granulator remains an excellent choice.
Q: What is the hourly or daily production range? Can it be adjusted?
A: Introducing our compact granulator, designed for efficiency and precision. With a capacity of 50-200 kg/hour, this machine is perfect for startups or small-scale production, ensuring a seamless entry into the plastic recycling industry.
Our medium-sized granulator, boasting a capacity of 200-500 kg/h, is a staple in recycling plants and modified plastic facilities. It combines reliability with performance, meeting the demands of medium-scale operations with ease.
For large-scale production needs, our high-capacity granulator delivers over 500 kg/hour, engineered to pair effortlessly with high-power motors and advanced automation systems, guaranteeing top-tier performance and efficiency.
Adjustments made simple: Fine-tune your production capacity by altering the screw speed, feeding rate, or mold aperture, allowing for precise control and adaptability to various production requirements.
Q: Can our equipment effectively process high humidity levels, impurities, or mixed plastic materials? Is it necessary to preprocess materials, such as crushing and cleaning, before use?
A: Certain models come equipped with a pre-drying system, such as a hopper dryer. However, raw materials with significantly high humidity, like unwashed recycled bottles, demand additional pre-treatment methods such as centrifugal dehydration for optimal results.
Q: Is our machinery compatible with various types of melted plastics? Are equipment adjustments necessary when switching between different raw materials?
A: The ease of processing is influenced by the melt index (MI). Materials with a higher MI, like LDPE (MI=10), exhibit greater flowability and are processed more easily than those with a lower MI, such as HDPE (MI=2).
Q: How can we ensure particles maintain consistent uniformity, density, and shape during production?
A: The uniformity of particles is largely dependent on the screw design; a larger aspect ratio can result in more uniform plasticization. Additionally, precise temperature control plays a crucial role in achieving consistent quality.
The cutting method determines the shape of the particles:
Underwater strip cutting produces regular particles, ideal for applications requiring high precision and uniformity.
Hot cutting grain offers high efficiency, though it may result in particles with slight burrs.
Join forces with us to champion a greener tomorrow in plastic recycling, harnessing cutting-edge technology and sustainable practices for a cleaner planet.
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