Soft Plastic Granulation Line
Customers can select from two-stage, three-stage, and four-stage machines tailored to their production needs. Our specialized design ensures excellent compatibility and superior granulation results. This granulator excels in recycling dirty waste and generating scraps efficiently. Featuring a high torque, low noise gearbox, it guarantees smooth operation. The unique screw design enhances coordination, significantly minimizing issues with black spots and color discrepancies. Depending on the material's characteristics, the machine is equipped with a forced feeding system and a hydraulic mesh changer, ensuring optimal capacity and energy savings. Additionally, our advanced vacuum and conventional exhaust systems effectively eliminate moisture, exhaust gases, and impurities, providing stable extrusion and high-quality solid particles.
Hard Plastic Granulation Line
This Machine Line expertly heats and melts a variety of plastic raw materials. It utilizes a high-speed rotating cutter to precisely cut the melted plastic into small, uniform particles. During this process, the plastic undergoes rapid rotation, stirring, and rubbing, resulting in consistent particle size and shape, which greatly enhances the plastic's reprocessing performance.
The machine Line is instrumental in reducing plastic degradation and producing superior particles, making it an invaluable asset for clients recycling PP, PE, and other hard material plastics. Not only is it easy to operate, but it also represents a highly practical granulation recycling solution that has become immensely popular in the PP, PE recycling sector.
| Model |
Power |
Rotating Diameter |
First Stage Motor Power |
Second Stage Motor Power |
Production Capacity |
Screw Draw Ratio |
| DL-R85 |
37/55KW |
85mm |
55KW |
18.5KW |
180-250KG/H |
1:33 |
| DL-R100 |
45/75KW |
100mm |
90KW |
30KW |
280-350KG/H |
| DL-R120 |
55/90KW |
120mm |
110KW |
45KW |
350-450KG/H |
| DL-R160 |
90/160KW |
160mm |
180KW |
55KW |
650-750KG/H |
| DL-R180 |
132/200KW |
180mm |
250KW |
55KW |
800-1000KG/H |
| DL-R200 |
160/250KW |
200mm |
315KW |
75KW |
1100-1400KG/H |
Prospects and Advantages of the Plastic Recycling Industry
1. Environmental Protection
Reducing Pollution: Embrace the transformative power of plastic recycling as it significantly curbs environmental pollution by efficiently processing plastic waste, thereby safeguarding our precious land and water resources.
Resource Conservation: By embracing plastic recycling, we can significantly diminish the demand for virgin plastics, thereby preserving invaluable non-renewable resources like oil for future generations.
2. Policy Support
Government Promotion: In a global push for environmental preservation, governments worldwide are enacting supportive policies and regulations to propel the growth of the plastic recycling industry.
Economic Incentives: Across various nations, governments are bolstering industry growth by offering enticing tax incentives and subsidies to plastic recycling companies, accelerating development.
3. Market Demand
Enterprise Demand: As eco-consciousness heightens, an increasing number of enterprises are adopting recycled plastics to enhance their sustainability profiles and minimize environmental impact.
Consumer Preference: The market for eco-friendly products is on the rise, with consumers showing willingness to invest more in products crafted from recycled materials.
4. Technological Progress
Recycling Technology: Advancements in recycling technology are revolutionizing the process, making it more efficient, cost-effective, and yielding superior quality outputs.
Innovative Applications: Emerging materials and processes are unlocking new applications for recycled plastics, expanding their use into diverse domains such as construction materials and textiles.
5. Global Trends
International Cooperation: A global coalition of environmental organizations and enterprises is enhancing collaboration to champion the advancement of the plastic recycling sector.
Standardization: The establishment of international standards is pivotal in elevating the quality of recycled plastics, facilitating their seamless integration and utilization in the global marketplace.
The plastic recycling industry is poised with immense potential and profound benefits, poised to mitigate environmental pollution, conserve resources, and thrive under the dual impetus of policy endorsement and market demand. With ongoing technological innovations and reinforced global partnerships, the industry is set to progress towards an even more promising future.
Q: What is the price of a plastic granulation line?
A: Pricing is contingent on the final material's cleanliness level and desired production capacity. We can adeptly suggest the most efficient granulation line tailored to the customer's budget range.
Q: What distinguishes single screw, twin-screw, and triple screw granulators? Which is best suited for my requirements?
A:Single Screw: Offers a straightforward design and cost-efficiency, ideal for processing standard plastics (such as single material PP, PE new materials). However, it exhibits limited adaptability to mixed or impurity-laden recycled materials with constrained processing capacity.
Twin Screw: Boasting robust mixing capabilities, this is perfect for processing recycled or mixed materials (like PP, PE mixes) and modified plastics that require additives (such as flame retardants, colorants), delivering higher yield and stability.
Triple Screw: Typically utilized in scenarios demanding high output and precision (such as premium engineering plastic granulation). However, it demands a higher investment and involves complex maintenance.
Suggestion: For recycled or mixed modified raw materials, a twin-screw granulator is recommended. Conversely, for single raw materials with budget constraints, a single screw granulator remains a viable option.
Q: What is the production range per hour or day? Can it be adjusted?
A: Small Granulator: Capable of producing 50-200 kg/hour, this is ideal for startups or small-scale production endeavors.
Medium Sized Granulator: Experience superior processing with our medium-sized granulators, designed to handle 200-500 kg/h. Ideal for recycling plants and modified plastic facilities, they deliver efficiency and reliability.
Large Granulator: For heavy-duty operations, our large granulators exceed 500 kg/hour, offering unmatched performance. These machines are designed to pair perfectly with high-power motors and advanced automation systems, ensuring seamless and powerful processing.
Adjustment Method: Tailor the capacity with precision by adjusting the screw speed, feeding speed, or mold aperture. Achieve optimal performance and flexibility tailored to your specific processing needs.
Q: Can it handle high humidity, impurities, or mixed plastics? Is additional processing of materials like crushing and cleaning necessary?
A: Certain equipment can be enhanced with a pre-drying system, such as a hopper dryer. However, for high humidity raw materials, like unwashed recycled bottles, additional pre-treatment, such as centrifugal dehydration, is essential.
Q: Does the machine accommodate various types of melted plastics? Is equipment adjustment necessary when switching raw materials?
A: The flowability of materials rises with a higher melt index. For instance, LDPE with MI=10 processes more smoothly than HDPE with MI=2, emphasizing the need for adaptability in handling diverse plastics.
Q: What measures ensure the uniformity, density, and shape of the particles?
A: The uniformity of particles is influenced by the screw design, where a greater aspect ratio can enhance uniform plasticization. Accurate temperature control further refines this process.
The shape of the particles is determined by the cutting method employed:
Underwater Strip Cutting: Produces precise and regular particles, ideal for applications demanding high precision.
Hot Cutting Grain: Offers high efficiency, though it may result in burrs, suitable for high-speed production.
Partner with Us for a Sustainable Future in Plastic Recycling: Join forces with Deling Machinery Co, Ltd to lead a transformative journey in plastic recycling. Together, we can cultivate a more sustainable and environmentally-conscious future.
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